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2000 jimmy 4x4 engagement problem

Last post on Apr 22, 2009 at 2:43 PM

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2000 jimmy 4x4 engagement problem by ruger58
Apr 22, 2009 (2:43 pm)
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2000 Jimmy, autotrack-4 button. The lights on the dash will flash but no engagement. I have replaced the actuator, solenoid switch on the firewall and the 4x4 indicator switch located by the front diff.
 
I hear a clunck when pressing 4 low but the light just flashes, I can hear the tccm clicking but still nothing, all lights keep flashing except for 2 hi.
 
I jacked up the passenger front wheel (with access to actuator) and started up Jimmy and pressed 4HI. The actator compresses about 2/3 but the light keeps flashing.
 
If I rock the front wheel and squeeze the actuator at the same time, I get a little bit more cable travel and the 4HI Light stops flashing like it has engaged. The front wheel locks as well so I think something has engaged. I'm looking for possible solutions.... stretched cable, front axle problems etc???
Thanks for your help.

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