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Chevrolet Cobalt Transmission Issues

39 messages,  Last post on Oct 17, 2009 at 5:57 AM

You are in the Chevrolet Cobalt Forum. Your Hosts are pat & karens

What is this discussion about? Chevrolet Cobalt, Transmission, Coupe, Sedan


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#7 of 39
cluster f*** by paperboy_1
Oct 13, 2008 (11:55 am)
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I have sadly a 2005 chevy cobalt..keep in mind that as i list the problems that i deliver newspapers and I drive every day which for me adds up to 155,000 miles in 3 yrs
1.first thing that went wrong was the ignition module.. turns out that bosch plugs are destructive to a cobalt, they burn coil packs and modules out.. with ac delco i never have that problem... cost of replacement parts before knew what was wrong $900
2. front calipers not working..still have not figured this one out, although i will probably have to replace them.. estimated cost of repair $300 or so..
3.because of problem #2 the car uses exclusivly back brakes which means that they (brake pads) wear faster, much much faster, so they wore down to the metal (without making a sound) and into the hub which now means that the hub is stuck on the car and the whole assembly had to be replaced repair cost $300
4.aluminum wheel studs on the car.. constant crossthreading constant replacement..finally changed them out for aftermarket metal studs.. replacemnt costs (all the aluminum studs i replaced plus the new (working) metal studs) $120
5.transmission went out at 147,000..reverse would not work at all..(out of warrenty btw) replacent transmission from the junk yard and paying my help) $930
6. new transmission works fine most of the time but when it gets hot it shifts badly from 1-2.. thought it was leaking fluid so i have added fluid alot maybe as much as 25 quarts i hope the overfill works now i think it has a line stopped up somewhere since when i let it cool down it quits bucking going into 2nd gear.. i think the new transmission fluid i added cooled down the old fluid making it look like i was actually fixing something..
7. battery cable with a bare spot touching the frame.. ( 1 week ago) after shorting out the alternator, destroying the computer and reprogramming the new one repair costs $1100
8. sputter when in park.. carbon buildup in the throttle body $5 for spray cleaner and constant trips to the dealership, it was not a computer problem so they did not have a clue btw (very pissed that they can't repair a car without a diagnostic computer like a real mechanic)
9. gasket around heater core went bad thus flooding my passenger side with condensation 1/2 inch deep in the floor board --this one was free since at the time it was under warrente
10. shocks all the way around need replaced.. i carry alot of weight in the car (newspapers--almost 1000 a day) estimated cost for repair $500
11.door locks started locking and unlocking by themselves and door unlocker button no longer works (remote keyless entry device) i removed the fuse from the box and now unlock and lock by hand $35 for the lock switches ( which btw i have not had a chance to replace yet) who knows whats wrong here
12. and best of all my mechanic charges 100 per hour for repairs.. and im so through with the dealership.. never again
 
final thoughts... always disconnect the negative from the battery first.. never test the alternator by removing the positive cable while it is running.. gm has rigged the alternator to self destruct if you try this..lastly my new car (i can't trade in my old car without a massive hit since it has so many miles) will be a honda or a toyota or nissan.. if the american cars were better made i would consider but since they are not and since i actually want a dependable car im going with a rice burner . no wonder their stocks are going in the toilet
 
total repair costs thus far after 3 yrs $4,240.00 and clumbing (door locks and transmission still messed up
#8 of 39
Re: cluster f*** [paperboy_1] by okko1
Oct 13, 2008 (3:09 pm)
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Replying to: paperboy_1 (Oct 13, 2008 11:55 am)

you want some cheese with that whine?
#9 of 39
Re: cluster f*** [okko1] by paperboy_1
Oct 14, 2008 (3:30 am)
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Replying to: okko1 (Oct 13, 2008 3:09 pm)

ahh so many problems i left one out
 
when i changed out the transmission the shifter got stuck (which is a common problem for a cobalt so i had to force it out of park which in turn broke something in the shifter case who knows how much that one will cost and at the same time the key got stuck in the ignition and will not come out, yet another problem with the cobalt... im sure the two are related problems... safety switch i think.. sure this fix will be several hundred dollars
 
and no i got the cheese 3 yrs ago, it comes standard with the cobalt.. thanks anyway
#10 of 39
08 trans fluid.....How do i change/fill it? by justinpe
Nov 02, 2008 (7:31 pm)
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I had my new 08 for less than a month and my wife ran over something on the way home. It bent bottom of Radiator up which pulled the metal from the plastic at the ends. Long story short.....I replaced the radiator but I know I lost a bit of tranny fluid in the swap. The 08 does not have a tranny stick and in the booklet it says the dealership has to do any tranny fluid changing or checking. Anybody have any ideas? I live over a hundred miles from my dealership and am real busy and do most of the maintainence on my own vehicles so I hope someone has an answer.
#11 of 39
O8 trany fluid, where? by justinpe
Nov 02, 2008 (7:57 pm)
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I had my new 08 for less than a month and my wife ran over something on the way home. It bent bottom of Radiator up which pulled the metal from the plastic at the ends. Long story short.....I replaced the radiator but I know I lost a bit of tranny fluid in the swap. The 08 does not have a tranny stick and in the booklet it says the dealership has to do any tranny fluid changing or checking. Anybody have any ideas? I live over a hundred miles from my dealership and am real busy and do most of the maintainence on my own vehicles so I hope someone has an answer.
#12 of 39
Re: 08 trans fluid.....How do i change/fill it? [justinpe] by mojo_ryen
Nov 03, 2008 (10:10 am)
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Replying to: justinpe (Nov 02, 2008 7:31 pm)

You can change it yourself, but it is very difficult. With the sealed transmission (no dipstick) the only real way to get the fluid level correct when refilling is to have the car on a lift so that the vehicle is level. Otherwise you could overfill it. I ran into this with a 2001 Malibu. I took the pan off, drained it and then went to refill it. I found the fill plug under the air intake, but no dipstick to see where the level was as I refilled it. Unfortunately unless you want to run the risk of either underfilling and burning up the transmission, or overfilling and blowing seals, you will need to take this to either the dealer or a service shop that is familiar with servicing sealed transmissions.
#13 of 39
Re: 08 trans fluid.....How do i change/fill it? [justinpe] by cmhj2000
Nov 03, 2008 (11:30 am)
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Replying to: justinpe (Nov 02, 2008 7:31 pm)

The 4T45E is filled thru the top of the transmission and on the drivers side. My 2007 LT has a black rubber plug on the fill area.
 
To check the level.
 
Locate the hex head plug near the pan, about 1.5" from the bottom of the transmission. This is the ATF level checking plug and is located near the passenger tire.
 
With the engine idling while the car is on a level surface, the ATF should be level with the plug hole. Also, the engine/transmission should be at normal operating temps to check proper ATF level.
 
WARNING!!!
 
With the engine off, removing the level check plug will drain about 3-4qts of ATF. Of course this feature could come in handy for those wishing to do some partial drain and fills.
 
I've done several of these and it's not as hard as some think or suggest.
#14 of 39
Re: 08 trans fluid.....How do i change/fill it? [cmhj2000] by cmhj2000
Nov 03, 2008 (11:59 am)
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Replying to: cmhj2000 (Nov 03, 2008 11:30 am)

A Picture is worth 1,000 words. Can't post a pick here so,,,,,
 
In the photo section of this group is a picture of our auto tranny. Pretty simple once you know where everything is at and have the basis instructions, which I posted above..
 
http://autos.groups.yahoo.com/group/Lubricators-r-us/
#15 of 39
transmission by paperboy_1
Nov 04, 2008 (3:37 am)
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the cobalt 2005 transmission is sealed, but , the transmission is equipped with an overflow screw, which basically means that if you over fill it, the overflow will just come out .. this is located on the back passenger side of the transmission..the overfill comes out and runs down onto the the pan where it drips onto the ground ( while the car is being driven) from there , so do not mistake a leaking pan for a simple overfill... btw the cobalt holds empty to full 7 quarts of trans fluid...if you over fill it , not to worry the excess will come out and stop when the correct fill level is achieved
 
also of course the book says take it to a dealer..gm and the dealers have teamed up on car repairs so the dealer can make more money by repeat visits..gm has designed the cobalt to be harder to work on on purpose
 
lastly, no need to go hunting down the overflow screw.. it releases the overflow automatically
#16 of 39
Re: transmission [paperboy_1] by poncho167
Nov 11, 2008 (8:14 am)
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Replying to: paperboy_1 (Nov 04, 2008 3:37 am)

"..gm and the dealers have teamed up on car repairs so the dealer can make more money by repeat visits..gm has designed the cobalt to be harder to work on on purpose."
 
Sounds like most cars on the market nowadays.

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