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Nissan Xterra clutch problem

65 messages,  Last post on Nov 21, 2009 at 11:46 PM

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What is this discussion about? Nissan Xterra


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#13 of 65
Re: 2006Xterra clutch [tasin] by Just_Peachy
Jan 15, 2009 (11:12 am)
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Replying to: tasin (Nov 17, 2008 3:18 am)

...mmmm it would appear I am not alone. I learned today that my clutch is worn out at 31,000 km. I am also a manual diehard (30 years). A significant chunk of this distance was long distance in Canada - so not a lot of gear changes. This travel is well documented. Lets hope Nissan will come clean. I am in the process of talking with Nissan... I will continue to post.
#14 of 65
2007 Xterra clutch by Bob6226
Jan 20, 2009 (4:51 am)
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I have 2007 Nissan Xterra with 22000 miles and am in the process of having the second clutch put in. The first one wore out at 8000 miles. The dealership is now in the process of replacing and will let me know what they find after they take it apart. I have not been given any encouragement that they would find anything other than driver issues. This is a two wheel drive Xterra no off roading. I cannot afford to be replacing clutches every 8-12,000 miles. Any ideas?
#16 of 65
27K and fried clutch by grubz
Jan 29, 2009 (4:54 am)
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This is my 3rd nissan and it will be my last. I picked up my 07 xterra after the frame on my old pathfinder rusted away even though the exhaust was still original and the engine and tranny ran like new. I gave nissan the benefit of the doubt that they've learned to build a decent body by now but now am faced with selling a truck that I bought 4 months ago off a friend who knows how to drive stick. I figured I wasn't going to have any major problems for at least 5 years and that i'd have it for at least 10. yeah right.... dealer tells me it's my fault and being the nice guy he is will do the work for 1800, as opposed to 2400. I'm not sending any of my money in the direction of these clowns so i'm having a tranny shop replace the clutch and for sale it goes in the spring. worst thing is that centerforce doesn't make a clutch for these 4L xterras (or frontiers); if they did i'd consider keeping it, but if it's just gonna be replaced with the same bad part then it's gone.
 
Does anyone know of any quality aftermarket clutches for these trucks?
#17 of 65
2007 Xterra Clutch RIP @ 30K (km) by Just_Peachy
Mar 10, 2009 (12:28 pm)
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So, $2,600 CAD bought me a new clutch but not the confidence that I won't need another soon. Again, this vehicle has had an easy life. There are no bulletins out regarding the clutch. I am an ex automotive engineer engineer - something is amiss! There is just too much evidence concerning the 2006 release. I wonder if we will see a spate more with the 2008 when the mileages get to the break point or whether Nissan has done a sneaky fix. I invite you to contact me, I am pusuing Nissan on this. Don't be a victim! (xterraclutchhotmail.com)
#18 of 65
2006 Xterra Bad clutch...$3300 bill...should I trade it? by coach877
Mar 13, 2009 (10:25 am)
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OK....here goes.
 
I bought my 2006 Xterra new in March 2006 and have done over 70% highway driving. The truck currently has 43,000 miles. As most of you know the mileage is well below stated on the sticker. I drive 75 mph and am lucky to get 16 mpg. I don't do any off-roading and have only towed with it once while moving.
 
The steering column was replaced under warrantee during the first year.
 
I have dutifully completed oil changes and use synthetic oil. I have been driving a stick since 1985. I have not had the dealer complete the scheduled maint but was planning on it since I have owned it for 3 years without changing the rear end fluids.
 
I noticed the engine over-reving slightly during shifts last week and took it to a local Nissan dealer.
 
Once I found out that the vehicle was no longer covered under warrantee I took it to a local repair shop that does work on mostly foreign late model autos. He is a friend of mine and I have used his shop for over 12 years on Saabs, BMWs, Volvos, and Toyotas with excellent results.
 
The total bill came to $3,300. I'm sure the dealer bill would have been closer to $5000.
 
The $3,300 bill included:
 
Clutch replacement at 43,000 miles
 
Here lies the problem!!! Nissan uses a $160 clutch disc in a vehicle that makes 260 hp. I'm no engineer...but this doesn't seem like a good place to skimp.
 
They used to install beefy clutches in their high HP vehicles. My 1984 300zx turbo clutch lasted close to 100k.

 
Flywheel replacement ($800 part...surprisingly in stock at a local dealer the part was torn up pretty bad)
 
My repair shop said it was unusual to find a part like this in stock!!!!!
 
30,000 mile service (the fluids and filters were close to $400)
New battery...Too early in my opinion.
Wiper blades
Mass Inspection
 
total parts: $1454
Labor: $1768
 
Should I cut my losses and trade this puppy in now while I can get a good deal while the dealers are hurtin? Any suggestions?
 
Thanks for your advice.
Coach877
#19 of 65
Re: 2006 Xterra Bad clutch...$3300 bill...should I trade it? [coach877] by asa
Mar 22, 2009 (6:06 am)
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Replying to: coach877 (Mar 13, 2009 10:25 am)

It's unfortunate that no aftermarket manufacturer is marketing stronger clutch components for the Nissan 6-Speed. That way, when the work was complete, an owner would know that the fix was good.
 
I'm wondering too if the clutch master cylinder set up might be a partial culprit. The 4.0L 6-Speed (only) clutch master cylinder assembly should be adjusted to a length of 120.5mm (4.74") from the hole in the clevis (where it attaches to the pedal) to the mounting surface plate of the assembly (engine side of firewall). Ya pretty much have to remove the thing to measure the set up.
 
My clutch master cylinder squeaked and after FOUR trips to the Dealer, they finally replaced it ..... and didn't adjust it properly before installing it. Fortunately it's set so that the travel is slightly beyond where it should be, but if it were adjusted short, I wonder if clutch slippage might occur? This being a hydraulic clutch, it's hard to say. I'm no Engineer.
#20 of 65
2008 Xterra Off Road clutch failure by gfg
Apr 09, 2009 (11:16 am)
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I too just had to have my clutch replaced at 20.5k miles of normal driving (no off road). My wife and I have had only manual transmissions in all our cars for the past 40 years because of their durability vs. automatics. Boy were we burned by this our first Nissan. I am an ex-automotive engineer and currently restore cars, and I can restate the obvious: Nissan clearly put a weak, underdesigned and untested clutch in this vehicle. My guess is that since they adapted the 350Z 6-speed trans with its integral bellhousing to the X, they must have also had to use the Z clutch, perhaps smaller OD and which is designed for a car of significantly less weight. I was expecting a pickup-type of rugged drivetrain, not to mention Japanese design durability. Instead we got a junk clutch; very un-Japanese. If there is no news of a Nissan recall and free replacement with a truck-type beefy clutch in the next 6 months, we will sell our 08 X and never buy Nissan again. It is still hard to believe a major Japanese car co such as Nissan would release such an unreliable drivetrain, when their major sales advantage has always been their great designs for reliability and many troublefree miles.
#21 of 65
Re: 2008 Xterra Off Road clutch failure [gfg] by charles44
Apr 30, 2009 (6:46 am)
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Replying to: gfg (Apr 09, 2009 11:16 am)

Sometimes manufacturers under-design clutches, or they increase the horsepower and try to get away with using the same clutch. Sounds like Nissan may be guilty of this. You may want to look into using a Tribco www.tribco.com clutch, their 100% Kevlar composite clutch discks are available through many clutch rebuilders.
#22 of 65
Re: 2008 Xterra Off Road clutch failure [charles44] by asa
Jun 07, 2009 (4:38 am)
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Replying to: charles44 (Apr 30, 2009 6:46 am)

Jim Wolf Technology now offers a clutch disk and flywheel for the 2nd Gen Xterra and Frontier with the VQ-40 engine and six speed.
 
Prices are $450 for the Flywheel and $485 for the Clutch Disk.
  
Jim Wolf Technology VQ-40 Stuff
 
I do not own these; I've had no trouble with my Frontier as yet, but I have only 20,000 Miles on it. I am very happy to see that there's now an alternative out there if I do have trouble.

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