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Toyota RAV4 Cruise Control Problems

285 messages,  Last post on Jun 14, 2009 at 9:14 AM

You are in the Toyota RAV4 Forum. Your Hosts are steve_ & tidester

What is this discussion about? Toyota RAV4, SUV


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#276 of 285
Re: New Software [pam14] by dtown
Feb 19, 2008 (3:28 am)
Reply

Replying to: pam14 (Feb 18, 2008 7:34 am)

I hope this information helps. This is the Technical Service Bulletin for this issue.
 
T-SB-0015-08 February 13, 2008
Frequent Upshifting and Downshifting with Cruise
Control "ON"
Service
Category Engine/Hybrid System
Section Cruise Control Market USA
Applicability
YEAR(S) MODEL(S) ADDITIONAL INFORMATION
2006 – 2008 RAV4 Drive Type(s): 4WD, 2WD
Engine(s): 2AZ
Transmission(s): 4AT
VDS(s): BD31V, BD32V, BD33V, ZD31V, ZD32V,
ZD33V
WMI(s): JTM
Introduction
Some 2006 – 2008 model year RAV4 vehicles equipped with the 2AZ-FE engine may exhibit a
condition while using the cruise control between 50 – 70 mph (80 – 113 km/h). During this condition
the transaxle will upshift and downshift frequently. The Engine Control Module (ECM) (SAE term:
Powertrain Control Module/PCM) logic has been updated to change this condition. Use the following
repair procedure for customer complaint vehicles.
Warranty Information
OP CODE DESCRIPTION TIME OFP T1 T2
EG8011 Recalibrate ECM (PCM) Engine 0.7 89661-##### 26 99
APPLICABLE WARRANTY
• This repair is covered under the Toyota Federal Emission Warranty. This warranty is in effect
for 96 months or 80,000 miles, whichever occurs first, from the vehicle’s in-service date.
• Warranty application is limited to correction of a problem based upon a customer’s
specific complaint.
© 2007 Toyota Motor Sales, USA Page 1 of 6
T-SB-0015-08 February 13, 2008 Page 2 of 6
Frequent Upshifting and Downshifting with Cruise Control "ON"
Parts Information
PREVIOUS
PART NUMBER
CURRENT
PART NUMBER ENGINE TRANS PART NAME QTY
89661-42C20 –
89661-42C21 –
89661-42E50 –
89661-42E51 –
89661-42F60
89661-42F61 2AZ-FE 2WD U241E
–
89661-42C30 –
89661-42C31 –
89661-42E60 –
89661-42E61 –
89661-42F70
89661-42F71 2AZ-FE 4WD U140F
Computer, Engine Control
(ECM/PCM)
–
N/A 00451-00001-LBL – – Authorized Modifications
Label 1
NOTE
• The ECM (PCM) should NOT be replaced as part of the repair procedure.
• Authorized Modification Labels may be ordered in packages of 25 from the Materials
Distribution Center (MDC) through Dealer Daily Dealer Support Materials System, or by calling
the MDC at 1-800-622-2033.
© 2007 Toyota Motor Sales, USA
T-SB-0015-08 February 13, 2008 Page 3 of 6
Frequent Upshifting and Downshifting with Cruise Control "ON"
Required Tools & Equipment
REQUIRED EQUIPMENT SUPPLIER PART NUMBER QTY
TIS techstream*
NOTE: Software version 2.20.015 or later is required.
ADE TSUNT 1
* Essential SST.
NOTE
• Additional TIS techstream units may be ordered by calling Approved
Dealer Equipment (ADE) at 1-800-368-6787.
• The Diagnostic Tester is NOT recommended for flash reprogramming
with this calibration file. Please use TIS techstream or an approved J2534
interface to perform this update. Visit techinfo.toyota.com for more
information regarding J2534 reprogramming.
SPECIAL SERVICE TOOLS (SSTS) PART NUMBER QTY
GR8 Battery Diagnostic Station* 00002–MCGR8 1
* Essential SST.
NOTE
• Additional SSTs may be ordered by calling SPX/OTC at 1-800-933-8335.
• The GR8 Battery Diagnostic Station (P/N 00002-MCGR8) supersedes the Automatic Trickle
Charger (P/N 00002-YA122-01) and Fast Battery Chargers (Associated P/N ASE6003 and
Christie P/N CAPPDQ). P/N 00002-YA122-01, ASE6003, and CAPPDQ are now obsolete.
© 2007 Toyota Motor Sales, USA
T-SB-0015-08 February 13, 2008 Page 4 of 6
Frequent Upshifting and Downshifting with Cruise Control "ON"
Calibration Identification Chart
MODEL MODEL YEAR ENGINE DRIVETRAIN PREVIOUS
CALIBRATION ID
NEW
CALIBRATION ID VDS
34248000
34248100
34271000
34271100
2WD
34282000
34282100 ZD3*V
34249000
34249100
34272000
34272100
RAV4 2006 – 2008 2AZ-FE
4WD
34283000
34283100 BD3*V
© 2007 Toyota Motor Sales, USA
T-SB-0015-08 February 13, 2008 Page 5 of 6
Frequent Upshifting and Downshifting with Cruise Control "ON"
Repair Procedure
1. Check for the Authorized Modifications Label affixed to the vehicle in the location shown in
Figure 1. Confirm if the ECM (PCM) calibration has been updated. If the calibration ID listed is
NOT the latest ECM (PCM) calibration — go to step 2.
Figure 1. Location of Authorized Modifications Label on 2006 RAV4
1
5
3
2
4
1 Replacement ECM (PCM) Part Number (i.e.,
89661–42C20)
2 New Calibration ID(s) (i.e., 34282100)
3 Dealer Code
4 Date Completed
5 This TSB Number
2. Flash Reprogram the ECM (PCM).
NOTE
• The GR8 Battery Diagnostic Station MUST be used in Power Supply Mode to maintain
battery voltage at 13.5 volts while flash reprogramming the vehicle.
• For details on how to use the GR8 Battery Diagnostic Station, refer to the GR8 Instruction
Manual located on the Technical Information System (TIS), Diagnostics – Battery.
Follow the procedures outlined in TSB No. SS002-07, "Techstream ECU Flash Reprogramming
Procedure” , and flash the ECM (PCM) with the NEW calibration file update.
© 2007 Toyota Motor Sales, USA
T-SB-0015-08 February 13, 2008 Page 6 of 6
Frequent Upshifting and Downshifting with Cruise Control "ON"
Repair Procedure (Continued)
3. Start the engine and warm it up to normal operating temperature before test driving.
4. Test drive the vehicle to confirm proper vehicle operation and ECM (PCM) initial learning.
Refer to the Technical Information System (TIS), applicable model year RAV4 Repair Manual,
Drivetrain – Automatic Transmission/Transaxle –
• 2006: “ U140F / U241E / U151F / U151E Automatic Transaxle: Automatic Transaxle
System: Road Test”
• 2007: “ U241E / U140F / U151E / U151F Automatic Transaxle: Automatic Transaxle
System: Road Test”
• 2008: “ U241E / U140F / U151F / U151E Automatic Transaxle: Automatic Transaxle
System: Road Test”
5. Install the Authorized Modifications Label.
A. Using a permanent marker, enter the following information on the label:
• ECM part number [Refer to the Parts Information section for the CURRENT PART
NUMBER ]
• Calibration ID(s) [Refer to the Calibration Identification Chart for the NEW
CALIBRATION ID(s) ]
• Dealer Code
• Repair Date
• Change Authority [ this TSB number]
B. Affix the Authorized Modifications Label to the vehicle at the location shown in
Figure 1. The Authorized Modifications Label is available through the MDC,
P/N 00451-00001-LBL.
© 2007 Toyota Motor Sales, USA
#277 of 285
Re: New Software [pam14] by thr
Feb 23, 2008 (8:16 pm)
Reply

Replying to: pam14 (Feb 18, 2008 7:34 am)

PAM14, some of us out here are anxiously awaiting the results of your experience with the "fix". I lost arbitration and hope to avoid a lemon law case. I would much prefer that Toyota correct the problem. Basically I like my RAV4 and will go for the "fix". I need to hear that it works. with no bad side effects. thr
#278 of 285
Re: New Software [thr] by me1939
Mar 04, 2008 (12:58 pm)
Reply

Replying to: thr (Feb 23, 2008 8:16 pm)

thr:
After reading pam14's entry I called my dealer and he was unaware of the Technical Service Bulletin (TSB0015-08). He quickly checked and sure enough the bulletin was finally out. I scheduled today to have the software installed. I checked the cruise control shifting problem with the A/C on as I went to the dealership. It still was shifting back and forth from 2nd to 3rd gear on hills. It took the dealer less than an hour after I arrived to upgrade the vehicle's computer software. (My velicle was the first one they had done the software calibration.) I tried to get the service department to test drive the vehicle before I left but they refused. (I guess they wanted to get rid of me quick.)
I checked the vehicle the same way and at the same place as I drove home and it seems the problem is FIXED.
I was one of those who foolishly wasted my time with arbutration and lost after being told, "There was no problem...the cruise control was working as designed." They did give me a free 100,000 mile bumber to bumber Platium Warranty - sort as a "gift to the loser."
Well it looks like after over 7 months they finally have a fix for the problem that "didn't exist." I AM GOING TO HAVE TO WANT A TOYOTA VERY BAD BEFORE EMBARKING ON A SIMILAR JOURNEY AGAIN WITH THE TOYOTA MOTOR CO!
#279 of 285
The "fix" for me1939 by thr
Mar 04, 2008 (7:06 pm)
Reply
Wow! me1939, thank you, thank you, thank you, for reporting your experience with
Toyota's TSB 0015-08, the "fix". Since losing my arbitration case, I have been pretty discouraged. Thanks also for keeping up with the discussion. I am convinced that this problem would have gone unsolved if this forum had not provided all of us an opportunity to communicate and vent our frustration with the RAV4 "buck n Jump" cruise control. The worst part of my experience was not the cruise control, but the near unanamious denial of the problem by theToyota organization. I wonder if the corporate head in Japan would consider the stone walling we faced dealing with Toyota USA as honorable conduct. thr
#280 of 285
Re: The "fix" for me1939 [thr] by steve_ HOST
Mar 04, 2008 (10:21 pm)
Reply

Replying to: thr (Mar 04, 2008 7:06 pm)

I hope both of you kept the address of your arbitrators so you can mail them a copy of the TSB. Don't forget to cc the arbitration association they work for.
#281 of 285
Re: New Software [dtown] by thr
Mar 08, 2008 (12:53 pm)
Reply

Replying to: dtown (Feb 19, 2008 3:28 am)

dtown, thanks for #276. Having T-SB-=0015-08 made all the difference yesterday when I visited my Toyota dealer for a 10k service, free oil change, tire rotation, & Oh! by the way what about TSB 0015 08 of 13 Feb 2008.
 
On my 45 mi trip to the dealer "bucking & jumping" at will, I wondered what would happen. I got no apologies, no we're sorry for your trouble...Just we will take care of it if you can wait 1.5 hour. I did, and drove home smooth as a RAV4 can travel.
 
Again, my thanks to Edmunds car space, me1938, pam14,dtown, our hosts, & all others for sticking to this discussion. thr
#282 of 285
Re: New Software [thr] by bigdadi118
Mar 08, 2008 (2:44 pm)
Reply

Replying to: thr (Mar 08, 2008 12:53 pm)

AMEN!!!!!
#283 of 285
for what it's worth by sumrx4
Mar 12, 2008 (7:26 am)
Reply
Just called my dealer and arrainged service for the TSB.
For what it's worth I just took the time to call Toyota customer service (where it all started) and just gave them my opinion on the whole process and how it was handled. What disappointed me was that ,like always, the person I talked with acted no more concerned about my opinions than the sun coming up. I don't know, someone tell me, am I asking too much for someone to at least "act" like they care a little about my problem.
Most importantly it seems that Toyota has finally fixed this problem that never existed!!
 
Thanks to all of you that stuck it out here. After my arbitration was denied I basically gave up. I did continue to check here about once a month to see if anything new had come up and to my suprise it actually did. Again thanks to all who posted here and maybe finally this thread can "RIP"
#284 of 285
How about pre-2006 RAV4 models? by spike5
Jul 22, 2008 (6:31 pm)
Reply
I have a 2003 RAV4 which has had the same cruise control problems outlined in this forum.
 
Does anyone happen to know if this TSB also covers the pre-2006 models?
 
I'm going to check with my Toyota service department, but was curious if anyone with a pre-2006 model has already checked it out.
 
Thanks.
#285 of 285
Rav 4 cruse control by ces1938 by ces1938
Jun 14, 2009 (9:14 am)
Reply
In answer to spike5's remarks about his Rav 4...I have had the same problem for three years with my 2006 Rav 4... I found about the TSB on line here also, I can not remember what the number was now..but I down loaded and printed it off and took to my dealer, when I asked the service manager about it he said there was no such thing, when I showed it to him he said oh well ok, we will fix it..boy was I thrilled after all this time....well they fixed it, I drive it home and could not tell a darn bit of difference.....also I keep hearing about other peoples gas mileage and I can not get even close to what they advertise, my next door neighbor has one just like mine only it is a 2007... we both get about the same gas mileage, from 21 to 23 mpg, regardless how or where you drive it...my best advice is just drive it untill you can trade it off for something else and be sure and take the new one for a GOOD test drive.... has anyone else got a better idea or experence that you can tell us about....just don't tell me all the crap about getting 29 to 34 mpg, cause I do not believe it...

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