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Hyundai Sonata Front Suspension "Thunk"

412 messages,  Last post on Nov 26, 2009 at 8:54 PM

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What is this discussion about? Hyundai Sonata, Sedan


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#390 of 412
I've got the thunk on my car by alpnglw
Nov 06, 2009 (9:30 am)
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Bought a 08 Sonata Limited about 2 months ago. Tokk about a week to realize that the thunk was not "normal", and now it is driving me insane. Had the dealer (private, not Hyundai) drive it for a day. He said it sounded "normal". Took it to the Hyundai dealer and they said they could not re-create the noise. Went back to the dealer and took the tech for a ride. he said he heard the noise but said it was "normal" and that all of them sound like that. Tried to be acceptful and live with it but it is still driving me nuts. Called the Service Manager yesterday and he said that the suspension on these cars was "sporty' and therefore more noisy. Then I started on a roll and told him about all the internet posts about this and that I could not beleive that he did not know about "the problem". he said to bring it in again and they will "see what they can do". My guess is that he knows exactly what I am talking about and he hoped that I would be like most of the other folks who just live with the noise or don't realize it is abnormal, but that is NOT going to happen. I'll see what they say, but anyhting less than all new struts and mounts would be unacceptable. I'lkl pursue this as long as it takes. This is a great discussion and I wish I knew about it before getting the car. The sad part is that I love this car except for the "Thunk".
#391 of 412
Re: I've got the thunk on my car [alpnglw] by steven39
Nov 06, 2009 (10:11 am)
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Replying to: alpnglw (Nov 06, 2009 9:30 am)

my brother has the same "thunk" problem with his 08 sonata gls.he has gotten so frustrated with this noise that he named the car after one of his favorite groups.
"grand thunk railroad"
#392 of 412
NO FIX by lenstang
Nov 11, 2009 (4:46 pm)
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Well they replaced my gauges. However, when I spoke to the service manager again, after hyundai consumer affairs referred me back to him, he gave me the same old answers. The tech found nothing wrong. The car makes no abnormal noises. I showed him the part numbers for the redesigned struts. He said that was for the 2006 model not the 2009. I asked if I could drive a different car. He said they had no 2009 cars. I would have to drive the same year car to compare them. I said why not a 2010? They are the same. he said a regional manger would have to ok it and be there. I said ok, get in touch with him. He said he would let me know when we could do this. I guess I'll be getting no place with this.
#393 of 412
Re: NO FIX [lenstang] by espo35
Nov 11, 2009 (5:39 pm)
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Replying to: lenstang (Nov 11, 2009 4:46 pm)

Have you tried driving your car with a Hyundai tech?
#394 of 412
Re: I've got the thunk on my car [alpnglw] by madguy
Nov 12, 2009 (12:33 pm)
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Replying to: alpnglw (Nov 06, 2009 9:30 am)

I have 2600km on my new 2010. The 'clunk' if you will, started about 3 days after purchase. I now have gear change problems. The accelerator module seems faulty. The Suspension and stalling when pulling away in first is causing me great stress (I'm not kidding!) A visit to the dealer said "no problem found" on all these. I also have the tapping from the engine - on the phone they said it was the lifters and would go away after about 1500. It's still there. There doesn't seem that there's anything to do.. I have driven stick for for 24 years (about 10 cars) never experienced this - even in old cars.
#395 of 412
Re: NO FIX [espo35] by lenstang
Nov 12, 2009 (12:54 pm)
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Replying to: espo35 (Nov 11, 2009 5:39 pm)

Yes, I had done that at first. The roads around the dealership are very good.
I really didn't find a bad stretch of road to show him what the noise was like.
If you hit just one bump here or there it just doesn't demonstrate the sound.
It looks to me like I'll be stuck with the problem until trade it in.
#396 of 412
Dealer says it's normal by alpnglw
Nov 12, 2009 (3:18 pm)
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Took the service manager out yesterday. He acknoledged the clunk and he knew exactly what it was. He basically said it is bothersomne but it is a design problem and it is what it is. I'll follow up with the Hyundai complaint process but I've basically resigned myself to live with it until I unload it next year.....my solution...crank the radio!
#397 of 412
Re: I've got the thunk on my car [madguy] by steven39
Nov 12, 2009 (4:42 pm)
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Replying to: madguy (Nov 12, 2009 12:33 pm)

hello,i was in the market for a 2010 sonata but wasn't sure if they fixed the suspension 'thunk" issue for the 2010 model year sonata's.after reading this post here i will avoid the sonata as a future car purchase.that's the beauty of sites like this in that you can read how other people like or dislike the car that you are interested in and then go from there.
#398 of 412
Re: Dealer says it's normal [alpnglw] by espo35
Nov 12, 2009 (5:52 pm)
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Replying to: alpnglw (Nov 12, 2009 3:18 pm)

If it was a "design problem", they'd ALL do it.
 
And they don't.
#399 of 412
Re: Dealer says it's normal [espo35] by backy
Nov 12, 2009 (6:05 pm)
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Replying to: espo35 (Nov 12, 2009 5:52 pm)

I wonder. I've driven a couple of dozen (at least) 2006-2009 Sonatas over the years. Only one had a suspension noise I considered unusual. It was definitely a "thunk", albeit a faint one, over large bumps like railroad crossings. It was a used 2008 car with about 24k miles on it. So why do only some Sonatas exhibit this noise?
 
Assuming it is a design issue, it might only manifest itself in some cars. Perhaps the design issue is in the way the suspension components fit together--the tolerances in other words. It might be hard to align the components properly at the factory. Or they are susceptible to getting out of whack after a time. But if everything is done just right at the factory, there's no problem and no unusual noise.
 
Here's an example of how this could work, using another well-known issue with a Hyundai. The 2001-6 Elantra is known for having an issue with front wheel "shimmy". Only some Elantras have this issue, and some don't have it initially but develop it later, e.g. when tires are rotated or rebalanced or replaced. I have personally experienced this issue on the two Elantras I owned (still have one). In each case, there was no wheel shimmy initially. But when I replaced the tires or had them rotated and rebalanced, the shimmy showed up sometimes. A careful rebalancing using a specific kind of Hunter balancing machine fixed the shimmy each time. But some owners have trouble completely eliminating the shimmy. The theory on this is the design of the Elantra makes it more susceptible to even a small out-of-balance condition on the front tires than on most other cars.

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