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Toyota Tacoma 2004 and Earlier Frame Problem

929 messages,  Last post on Dec 04, 2009 at 8:59 PM

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What is this discussion about? Toyota Tacoma, Toyota 4Runner, Car Safety, Auto Body, Car Warranties, Truck


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#707 of 929
Re: [rusty01tacoma] by MiKobE
Feb 04, 2009 (6:51 pm)
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Replying to: rusty01tacoma (Feb 03, 2009 9:45 am)

I am not a Toyota Employee, but I am an owner of a 2001 4Dr - 4WD - SR5 - 92k miles.
I am "in the system" as of approximately two months ago. I took my Taco in for the 90k maint. and found out then that I had the frame perforation issue. At that point the dealer placed me into the buy-back program.
Since that point, I have been surfing all the blogs and forums and communicating directly with my dealer weekly. I have read many conversations regarding the newer vehicles and questions surrounding the buyback and how much they might get or have gotten some dollar amount for their vehicles.
Approximately three weeks ago, my dealer informed me that I (my situation) would not be participating in the buyback plan, but would instead be eligible for the "frame rework" plan. This was after the dealer took about 40 pictures of the Taco and sent them to the district manager. After another week I found that I would not be participating in a rework plan but that I would be participating in a rebuild plan.
Subsequent conversations have revealed that Toyota is responding to the newer owners (2001-2004) by 1)If their vehicles are not in good enough shape overall (Not sure what the specific requirements of this are), then a buy-back might be possible, but unlikely. 2)Some vehicles (frames) could be "rvamped". Highly unlikely as the liability associated with revamping a questionable frame structure would carry too high of a liability in my opinion for a large company as Toyota to deal with. 3)If their vehicles are considered of a high level of good condition, they are seriously considering a "re-build" which means Toyota will perform a complete ground up new frame on restore.
This now appears to be the case for me. Last week I spoke with my dealer and they stated that they in process of putting together the "parts list" for the rebuild. This means the new frame, all A325 bolts (high strength), bushings, isolators and possibly the leaf springs as they deem necessary.
To date, this is all I know. I have generated a list of questions that will need to be answered and a "punch list" of items that I feel they should consider part of the rebuild. And I naturally plan on doing some "refeshing" on my own.
Like- Body & bed checked for rust- treated with rust inhibitor and undercoated as needed. There will be more added to this list as I find out what Toyota is not including on their list.
Right now, I'm staying in close contact with my dealer and my body guy in case I need him for some "tweaking".
Hope this answers some of your questions.
MobiKobE
#708 of 929
Re: The Quick Fix [jokerman17] by tcincy
Feb 05, 2009 (5:46 pm)
Reply

Replying to: jokerman17 (Feb 04, 2009 9:44 am)

Jokerman:
 
If you really like your '01 Taco and don't see them
a. buying it back;
b. giving you much of a trade-in, then
 
I suppose rust-inhibitor would be a good idea. I would be kind of susicious if they were applying what they call "rustproofing" to an 8 yr. old Taco.
 
I had a '99 and it had enough rust for the buyback program, even though I didn't think it had much.
 
I have a brother who rust-proofed the h*** out of his '98 Taco when it was brand new and he has "no hint" of rust on his, hence, his did not qualify for buyback.
 
Tim Cincy
#709 of 929
Re: The Quick Fix [tcincy] by jokerman17
Feb 07, 2009 (1:47 am)
Reply

Replying to: tcincy (Feb 05, 2009 5:46 pm)

Yeah I pretty much have to keep the truck, I just put shocks in it and had the front brakes done.It also has to go in the body shop I will never get my money out of it selling now.The frame on mine is in pretty good shape living in southern new jersey probably saved it. Still my old ranger never had the signs of rust like this truck and that was exposed to a lot more salty roads.I saw a picture of a taco in the shape of an 'A' on the internet. The frame snapped as they were driving it around at an auction, the exterior of the truck looked to be in very good condition.I'm undecided if I would buy another taco, will follow how the new ones are holding up.
#710 of 929
Re: The Quick Fix [jokerman17] by mcalautt
Feb 07, 2009 (1:51 pm)
Reply

Replying to: jokerman17 (Feb 07, 2009 1:47 am)

thats the problem.. the new ones are not old enough to find out if there is a prob.
right now toyota is saying 2001 - 2004 and I bet that is only because owners complained. whos to know if it affects 05,06,07 ? they may be too new to see
any rot problems.
I asked toyota if they knew for a fact when the frames were manufactured correctly and they wouldnt answer me.,
#711 of 929
Re: The Quick Fix [mcalautt] by rodnh
Feb 08, 2009 (10:16 am)
Reply

Replying to: mcalautt (Feb 07, 2009 1:51 pm)

Here's what my '02 4x4 TRD w/80K original miles looks like:

It failed an independent state safety inspection last week. I then took it to the local dealer where I purchased it new. He inspected it and stated that it was "UNSAFE TO DRIVE". I can see why. The picture is only a sample of the terrible condition of the frame. This dealer is gearing up specifically for a lot of frame replacements. I am told they anticipate doing about six a month for some indefinite period. They start their first one tomorrow. I will be the second one behind that. I don't like being a guinea pig but I guess it's better to be second than first. It is very unclear to me just how much this is going to cost me out-of-pocket. The dealer seems to be saying that ONLY the frame itself is included in the deal. That leaves a lot of other parts up in the air. Surely there will be some that have to be replaced that otherwise would not be, simply because they will have to be destroyed during removal. Anyway, I'm playing it by ear right now. I expect to be called sometime during the next two weeks for my frame replacement. There is no buy-back option. I was told my only choices are frame replacement or trade.
#712 of 929
Re: The Quick Fix [rodnh] by doubleusn
Feb 08, 2009 (10:29 am)
Reply

Replying to: rodnh (Feb 08, 2009 10:16 am)

Looks just like mine did. I went with a trade deal as it was a very good offer, and I didn't wanna deal with being jerked around by Toyota Corp for the next 6 months.
 
I like my 09 and am glad to be rid of the frame nightmare.
 
Whoever moved the clock in the post 05 tacomas ( I had a 98 and an 02) ... thank you
 
I also always had SR5's and the TRD shocks make frost heaves (new england) much easier to deal with.
 
Still feels weird having an ebrake on the floor.
#713 of 929
Re: The Quick Fix [rodnh] by hockeyeast
Feb 08, 2009 (12:11 pm)
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Replying to: rodnh (Feb 08, 2009 10:16 am)

Holy Crap...even my 1996 wasn't this bad! It did fail but this is amazing. Looks like the frames were made worse on the later models!!
#714 of 929
Are the 09s Better??? by hockeyeast
Feb 08, 2009 (12:13 pm)
Reply
What did toy do to resolve the frame problems in the 09s??
#715 of 929
Another Upstate NY 2002 Taco "In the Shop" by HOBP
Feb 09, 2009 (9:10 am)
Reply
Same story - took my 02 Double Cab 101K mi (bought 10/04 w/ 67K mi, love it!) in 01/29/09 for an oil svc / free up rear e-brake pivots (new e-brake bellcranks & pivots installed 11/07 due same problem, but then I never really used e-brake & they recommended to do so and I didn't since then, so guess my fault).
 
There I am in showroom 15 min later quietly reading a book - Svc Mgr comes over and sits down next to me. - He: "Have you heard about our 2001 - 2004 frame replacement program?" Me: "No". Goes on to briefly explian that I have a rusted frame - that they found a 1 1/2" hole etc and that they will "replace the frame". Me: "Wow - that's a lot of work!"
 
Apparently I am the first at this dealership - so my Taco will be their "Guinea Pig"!
 
They gave me a 4x4 2009 Taco Access Cab loaner/rental - very nice but I am obviously spoiled with the room / access of the Double Cab.
 
Svc Mgr said it would take 2 - 3 weeks - and that they would call me w/ update on frame work - also would call due fact loaner had under 1K mi and I should not go over 4K (assume so they can sell as a demo) - maybe then swap out loaner.
 
No word as of today. My Taco also has a badly rusted rear bumper (started 2 yrs ago) - thru painted surface every few inches (assume at mountings) - and rust is starting to perforate / show on the tailgate (4 - 5" area lower right corner).
 
SO - my questions (4):
 
1) Do any of you have new info - has anyone's Taco frame been worked yet?
2) Seems to me that ANYTHING however connected to the rusted frame should be part of the deal is rusted beyond solid/safe attachment capability - brackets / body pan / rocker panels / fenders etc? If I am not presented with a ZERO-$ repair bill I will "pitch a fit", to say the least.
3) Should I seek to get the rear bumper and tailgate replaced as part of the deal - for "Goodwill"? They should have gone rust-free to at least 150/200K mi, yes?
4) W/ ref to #3, guess the possibility of getting a "Rattletrap" back from the so-far-untested frame replacement process is fairly high (no rattles/squeaks on my Taco so far), so all the more reason to press for some addl "Goodwill", yes?
 
PS: I have not yet contacted Toyota Corp/Cust Svc, as after reading this forum my problem seems clear - no buy-back offered on 2002 etc- dealing only w/ dealer on their frame replacement option.
  
Thanks, all!
#716 of 929
Re: Another Upstate NY 2002 Taco "In the Shop" [HOBP] by mcalautt
Feb 09, 2009 (9:28 am)
Reply

Replying to: HOBP (Feb 09, 2009 9:10 am)

your damn right.. this shouldnt cost you a cent and if anyone else you know parked even close to your taco and now they have rust on thier cars, id make them pay for that too.
in other words, they should replace anything connected to that frame that is rotted.

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