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Chevy Aveo thermostat housing busted

78 messages,  Last post on Aug 30, 2009 at 8:35 PM

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What is this discussion about? Chevrolet Aveo, Engine, Hatchback


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#1 of 78
thermostat housing busted by kimbercore
Feb 05, 2007 (6:20 pm)
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has any one had any problems with their thermostat housing cracking at the seam?!?
i own a '04 Aveo LS with 59K miles and that just happened 6 days ago
the service advisor said that it's something that 'just happened'
i was on my way to work and as i came to a stop exiting the freeway, steam/smoke just poured out from under my hood
i got myself towed to the dealer, and days later they told me what had happened, and asked if i was overheated when it happened. I was not. I always watch my gauges, and that was acutally the first thing i looked at when the steam was coming out. I was sitting on neutral on the temp gauge.
so i cant just seem to settle with the fact that the housing just cracked out of nowhere.
i want to see if this is a common problem
i have had SEVERAL problems with this particular car since purchasing it in '04 new.
hope someone can help
#2 of 78
plastic housing on thermostat by pbol
Feb 06, 2007 (9:27 am)
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I have read about this in an other forum,That the company went cheap and made the housing out of plastic,They are known to crack.Why they did not use simple metal like all other cars i have no clue,They must have no brains,This is the hottest part of the cooling system.
#3 of 78
exploded in CA desert... by vbitterx
Jul 02, 2007 (11:58 am)
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My housing thing just blew while I was driving across the California desert. There was no prior indication it was going to happen.. no smoke or sputter and the temp was even all the way from AZ. I got off for gas and when I went to return to the freeway, the whole front end of my car looked like someone threw a few water ballons at the car. It was strange. I went back to the gas station lot and waited for a tow 60 miles short of my destination.
 
I figured I blew the ratiator.. but noticed the hose a bit later after I stoped crying. such a wuss.
 
It an 04' Aveo with 48k. I thought it might have been my abuse on the car but Its a problem the aveo has.. I feel bad for the blue hatchback Aveo behind me.. they laughed. But they dont know.. they are next!! muu-hahahaha
#4 of 78
Re: thermostat housing busted [kimbercore] by luckins
Mar 10, 2008 (5:40 am)
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Replying to: kimbercore (Feb 05, 2007 6:20 pm)

It's funny, every time I read about a problem that someone had with this car on this site, my car has that problem right afterward. Perhaps I need to stop reading posts in this forum.
 
My thermostat housing went at almost exactly 59,000 miles. I was on my way to the dealer anyway for an unrelated problem and maintenance. So, I was about half-way there when a big puff of white smoke surrounded my car. I pulled over right away and, at first, thought it was a hose. Since I was near about 3 auto parts stores, I was hoping that I could just get a new hose. But, I saw that it was a cracked housing and had to have it towed because only the dealer has that part.
 
I guess I should be glad that I read this thread because it didn't upset me nearly as much as it would have otherwise.
 
I asked for a metal housing (and I was willing to pay extra because I pass through the desert in the summer all the time), but they didn't make any. I noticed the day or two before something that looked like a leak at the seam, but I didn't see any coolant anywhere.
#5 of 78
2004 chevy aveo by pdm123
Mar 27, 2008 (12:02 pm)
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I have a 2004 chevy aveo and the housing busted and the thermostate fell out and the antifreeze ran out while i was driving on the freeway, there was no warning or light that came on. The only way that i new is the car started smoking and then lost pressure. The dealer said it was the housing had busted and caused the engine to burn up.
 
Help? what can be done to make the cheverlote company fix this problem. I have been readind other chevy. Aveo owners storys and they are like mine or similiar, this sounds like it should have been a recall.
What can be done?
#6 of 78
Re: 2004 chevy aveo [pdm123] by luckins
Mar 27, 2008 (3:57 pm)
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Replying to: pdm123 (Mar 27, 2008 12:02 pm)

Wow, I wish I could help because it's sounds bad. That part is not under warranty after the first 3 years, anyway. I was lucky, I hadn't gotten on the freeway yet and I pulled over immediately after seeing a huge cloud of white smoke. The temperature needle didn't go up at all.
 
I seriously think we should try to get GM or some other company to produce a metal thermostat housing. I don't know why this one was made with plastic, but it was a dumb idea. Maybe by the time they make aftermarket parts for this car, they will have a choice of a metal one.
#7 of 78
i 2 feel the pain!!! by 04aveosucker
Mar 27, 2008 (7:15 pm)
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hello all, i have been reading the post here. i just wanted to say that i too have had problems with my 2004 aveo. let me first say that it was my 1st brand new car. i had always bought used. i wanted something nobody else had owned. i should have known it should have stayed at the dealer when i had to take back in 2 days. i was so careful and proud of my purchase. but when i noticed a crack in windshield right beside the seam i called them back. they told me to drive it back. by time i got there it was all the way across windshield. they did fix after i raised cane. after that i have had alot of problems with the car. most of why other owners got notices and warnings around here is because i complained loud enough. i have had strangers give me notices they received right ofter my problems. we would get to talking about each others aveo and i would just say i hope you havent had my problems. and they would say that must be why i got this letter. i hate being the first to learn. it has cost me over $3,000. so if anyone is serious about doing something about our daewoos with bowties, i would be more than happy to join a lawsuit or recall list. i have tried to get out from under the car, but the dealers now know just as much as the people on here and dont want them back. i feel i am stuck with the car. the reason i have started looking on here is to print out any info and get any leads or suggestions to make this right for me. i do feel like there is too much wrong with this model and want justice. thank you for reading and post any info that would be useful.
#8 of 78
Aveo housing thermostat by franckarmel
Apr 09, 2008 (9:14 pm)
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Please Help me! My 2005 Aveo is killing me. Too many repairs. Now I am flat broke and my thermostat just busted on me. May God forgive .
GM for buying Daewoo. It was just greediness. I thought I had a brand new American, not a freaking Korean junk.
#9 of 78
Re: Aveo housing thermostat [franckarmel] by 04aveosucker
Apr 11, 2008 (7:05 am)
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Replying to: franckarmel (Apr 09, 2008 9:14 pm)

well, at least that is a repair that wont cost much. if you are mechanicly incline at all, just buy part from dealer and replace yourself. we had to. i hope it didnt overheat on you thou>>>big bucks there! and whatever you do DON'T ASK WHAT ELSE IS GONNA GO WRONG!!! from experience, you will get an answer...
#10 of 78
Re: Aveo housing thermostat [04aveosucker] by tootal2
Apr 11, 2008 (10:27 am)
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Replying to: 04aveosucker (Apr 11, 2008 7:05 am)

This one reason am afraid to buy 2008 aveo5. will the 2009 aveo have this problem?

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