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Civic Hybrid Catalytic Converter Failures

85 messages,  Last post on Feb 15, 2010 at 11:46 AM

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#73 of 85
Re: very relevant reading [skylennard] by skylennard
Oct 19, 2009 (10:12 pm)
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Replying to: skylennard (Oct 19, 2009 2:25 pm)

...by the way, has anyone had enough experience to comment on the long term implications of installing one of these DAVICO converters? I'd like to know if they tend to last 10k miles or if they're good for 60k-100k+? Has anyone here installed one?
 
http://honda-car-parts.macautoparts.net/Catalytic-Converters-5784/4346483-03-04-- 05-Honda-Civic/ProductInfo.aspx
 
Thanks!
#74 of 85
Re: very relevant reading [skylennard] by fergs13
Oct 20, 2009 (8:07 am)
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Replying to: skylennard (Oct 19, 2009 2:25 pm)

I'm with you on this. I have an 03 with just about 110,000 miles. I've got the glowing engine light and a p0420 code and was told by a Grismer Mechanic (who just replaced a bad 02 sensor) that my cat is shot and needs replaced. He said its been fried. I also took my honda in for the ECM update in 2007 to have the computer flashed and updated so that "the engine doesn't burn lean anymore which could cause premature failure of the cat. converter". I haven't brought it in to the dealership yet because I'm trying to get enough ammunition to cause a ruckus and get Honda to cover the part. I think the bad setting caused the failure of my cat. converter even before the update. It just happend to start throwing the symptoms at around 103,000.
 
How are you going to go about pursuading the dealership and Honda Corp. that they should take care of it? I feel like they will just say, "there is too many miles and your Warranty is gone". This is indeed a faulty part. I just need to know how to come at them
 
I've also seen the aftermarket Davico converters and thought about paying $150 for one and have Grismer Automotive put it on. Not sure how long it will last. How do we go about contacting Honda Corporate (do you have the #)?
#75 of 85
Re: very relevant reading [fergs13] by skylennard
Oct 20, 2009 (4:09 pm)
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Replying to: fergs13 (Oct 20, 2009 7:07 am)

I called the number I found on the Honda Automotive website...
 
http://automobiles.honda.com/information/customer-relations.aspx
 
(800) 999-1009
 
The person I ended up talking with at that number forwarded my request to the service manager for the dealership that I took my car to yesterday. The guy I was dealing with before (a rep, not the manager) said that Honday declined to assist me with the repair. The lady on the phone was really kind of pushing me to say tha the dealership had specifically told me that the cause for the issue was due to the ECM settings before, however I don't think they ever committed to that specifically. I just paid them $60 to "diagnose" the problem in the hopes that Honda would do the right thing and cover this repair under the recall the same as it seems other people had been covered earlier in this thread, but apparently not (yet).
 
My basic approach at this point is to cite this and other message boards I have found about this problem to document the cat. conv. damage correlation with the ECM flash, and if they flat refuse to cover it, I'll file a complaint with the corporate office and see what that gets me. I really don't expect that they will continue to put up a fight considering that I have documentation of other drivers with the exact same car and mileage issues getting Honda to cover the part, but if they put up enough of a fight and I decide to give up, then i'll probably (eventually) try out that Davico converter. There's NO way i'm putting up over $1000 to get another OEM one put in.
 
Let me know if you end up with any luck and I'll let you know the same.
#77 of 85
Re: very relevant reading [skylennard] by 03civichybrd
Nov 20, 2009 (8:51 am)
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Replying to: skylennard (Oct 20, 2009 3:09 pm)

The dealer said that I needed a new IMA battery but that the cat conv. was probably ok. Honda agreed to pay 75% of the battery even though it was out of warranty. One month later the CEL came back on and they tell me I have to replace the Cat Conv. as well. That is one O2 sensor, one IMA battery, and one Cat conv. all around 100-120,000 miles. I have called Honda corporate again to see if they will help with the Converter as well. We'll see what happens.
#78 of 85
Re: very relevant reading [03civichybrd] by rileyyh
Nov 20, 2009 (1:23 pm)
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Replying to: 03civichybrd (Nov 20, 2009 7:51 am)

Hi, I'd suggest you consider the following questions before going along with what the dealer says you need to do:
 
1) What will happen if I don't replace the Cat Conv? Will my car stop running?
2) Why do I need to replace the battery? Will my car stop working?
 
I understand why a lot of people post about the troubles that everyone is facing with these parts, but it's not a dire issue.
 
My 2003 Civic Hybrid has 145,000 miles on it over 7.5 years of ownership. In that period, I've gotten my transmission replaced once for free while it was under warranty. My check engine light has come on and stayed on, my battery discharges much faster than it used to, and I've been told my Catalytic Converters need to be replaced.
 
I've been driving my car with a weaker battery, a check engine light, and (supposedly) broken catalytic converters for about 2-3 years now (approximately 40-60k miles). I've had no problems, no new issues.
 
This is not a safety issue (e.g. airbag, suspension, brakes) and because it's a flaw in the design, even if you spend money to replace these parts, you're going to have the same issue in 40,000 miles at the latest. So why spend the money? Does the benefits outweigh the cost?
 
I don't think we need to spend money to continually try to fix an unfixable design issue. I think the best we can do is notify consumer reports and BBB and honda corporation that they messed up in the design so that other people who consider buying a used civic hybrid knows.
 
Also, if you haven't received it yet, there is a lawsuit against Honda regarding Civic Hybrids that will take place on 1/11/10. If the judge favors the plaintiff, then all Civic Hybrid owners will be allowed between $250-1000 rebate if you purchase a new 2009-2010 Honda (excluding fit, civic hybrid, and insight).
 
As for me, I've decided that I can live with the problems and plan on keeping this car another 5 years. =)
#79 of 85
Re: very relevant reading [rileyyh] by dkellyb717
Jan 07, 2010 (7:02 pm)
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Replying to: rileyyh (Nov 20, 2009 12:23 pm)

Sounds like a good plan, except for the fact that I'm due for an emissions inspection by the end of the month...
 
Yes, same problem here. Check engine light came on at 120,000 miles. Went the the dealer and they told me catalytic converter needed to be replaced, and quoted me $2400.
 
I did get the ECM update done in 2007. I called back and spoke to the service manager today, telling them about this obviously widespread problem, but his answer was that since the check engine light hadn't come on when I got the ECM update, my catalytic converter must have been fine at that point. Had the light come on they would have extended my warranty on the cc to 180000. I told him exactly what I thought of that policy and said I would start following other avenues.
 
I've seen people have had luck contacting Honda corporate. Does anyone have any further advice.?
#80 of 85
Re: very relevant reading [dkellyb717] by hchybrid
Jan 08, 2010 (11:18 am)
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Replying to: dkellyb717 (Jan 07, 2010 6:02 pm)

Failing that - see back in this thread - details about OEM cat' that is way cheaper ($500?) than Honda one.
#81 of 85
Re: very relevant reading [hchybrid] by rngrfreund
Feb 08, 2010 (3:14 pm)
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Replying to: hchybrid (Jan 08, 2010 10:18 am)

I've got the same problems:
 
Cat Converter went out on my '03 HCH in October of 2006 at 77,000 miles. I took it to Streater-Smith Honda in Conroe, TX and they replaced the CC and only charged me labor due to the 80,000 mile warranty.
 
The Check Engine Light came on again in January of 2010 at 114,000 miles (after I noticed a drop of about 8mpg efficiency). Took it to Santa Barbara Honda, and they tell me it the CC is bad.
 
I called Honda Care and did my best to bitch up a storm. The representative filed my complaints and said Honda would not be acting on my request for parts because the warranty is up. So everyone else out there, please keep complaining to Honda. Maybe if the racket continues, we'll get our third Catalytic Converters covered.
 
That is only three years and 40,000 miles on a Honda parts and installed Cat. Something is definitely wrong with the settings on our cars! If any lawyers are out there looking to pick up a class action lawsuit, get on it!
 
Now, I've agreed to the service because I'm pretty sure you can't run on a broken CC. It causes overheating in the exhaust system, which I think leads to a backing up of exhaust and damage to the rest of the engine. I've learned that the CC isn't essential, if you can get a non-Honda mechanic to put in a third party CC, do it. If you can get someone to skip the CC process and have a straight pipe of exhaust, that works too (unless you have emissions tests to pass).
 
I live in Cali, so I can't get most Cat Converters as they have to be California Legal by state standards. Most cheap ones aren't.
#82 of 85
Re: very relevant reading [hchybrid] by dkellyb717
Feb 14, 2010 (7:56 am)
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Replying to: hchybrid (Jan 08, 2010 10:18 am)

It's also been brought to my attention that this could be a rear converter O2 sensor issue. It's probably cheaper to replace this as a first step. I'm having problems figuring out exactly which O2 sensor to order. I see an "upstream", a "pre catalytic converter" and a "post converter" sensor listed on a few sites. I'm looking for the one that is on the rear converter. Which one am I looking for?

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