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Caravan/Voyager Serpentine Belt

31 messages,  Last post on Sep 04, 2008 at 11:21 AM

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#7 of 31 Re: Serpentine belt problem [shipo] by rbbartho Mar 06, 2007 (8:13 am)
Replying to: shipo (Mar 06, 2007 3:23 am) Thanks very Much,   I placed an order for the kit....$99.00 is worth a try.   Bob Replies to this message: shipo (Mar 06, 2007 9:17 am)
#8 of 31 Re: Serpentine belt problem [rbbartho] by shipo Mar 06, 2007 (9:17 am)
Replying to: rbbartho (Mar 06, 2007 8:13 am) Cool. Be sure to keep us posted on how it works out.   Best Regards, Shipo
#9 of 31 Re: Serpentine belt problem [rbbartho] by flavife Mar 06, 2007 (12:44 pm)
Replying to: rbbartho (Mar 05, 2007 8:27 pm) Has your dealer carried out the technical service bulletin Number: 07-02-99 "Serpentine Belt - Loss of Power Steering Assist" for 96-99 minivans that deals with this issue? I have no idea if this TSB is better than the Gates System Fix.   Good Luck Frank Replies to this message: rbbartho (Mar 06, 2007 1:42 pm) flavife (Mar 06, 2007 3:04 pm) shipo (Mar 06, 2007 7:13 pm) jcumbo (Mar 09, 2007 5:24 pm) rbbartho (Mar 09, 2007 10:21 am) rbbartho (Jul 09, 2007 7:31 pm)
#10 of 31 Re: Serpentine belt problem [flavife] by rbbartho Mar 06, 2007 (1:42 pm)
Replying to: flavife (Mar 06, 2007 12:44 pm) Hi Frank,   I checked this and, YES, there is a service bulletin which requires a new belt, tensioner and a shield. They also have a Pulley guard (essentially a washer that keeps the belt from slipping off Chrysler part # 500 3480 AA. I'm on my way to get that right now. I will try to put the belt on myself. May need some special tool to tension the belt and will find out and let you guys know. Chrysler sucs, in my opinion. I called them in Detroit and got no help. They should have told us about this a long time ago. This will be my 6th belt and lots of aggravation. Next time I'm buying a Toyota. Replies to this message: flavife (Mar 06, 2007 3:04 pm) shipo (Mar 06, 2007 7:13 pm) jcumbo (Mar 09, 2007 5:24 pm)
#11 of 31 Re: Serpentine belt problem [rbbartho] by flavife Mar 06, 2007 (3:04 pm)
Replying to: rbbartho (Mar 06, 2007 1:42 pm) I have a 99 Grand Caravan with 3.3L engine. I made a plywood stick 10" long 1" wide out of 5/8" plywood that I use to hold the tensioner compressed to remove the belt. I have a slight angle on one end of the stick to better prop it against the tensioner. I use a long box end wrench on the tensioner bolt and press just enough to compress the tensioner and wedge the stick in to hold the tensioner down. This allows me to remove the belt and replace it or to replace the idler wheels.   Frank
#12 of 31 Re: Serpentine belt problem [rbbartho] by shipo Mar 06, 2007 (7:13 pm)
Replying to: rbbartho (Mar 06, 2007 1:42 pm) "Next time I'm buying a Toyota."   Hmmm, serpentine belt problems or engine sludge, take your pick. Personally I'll deal with the serpentine belt and be happy that my engine is spotless in the inside after 135,000 miles (as of today).   Best Regards, Shipo Replies to this message: jcumbo (Mar 09, 2007 5:24 pm)
#13 of 31 Re: Serpentine belt problem [flavife] by rbbartho Mar 09, 2007 (10:21 am)
Replying to: flavife (Mar 06, 2007 12:44 pm) I got the Goodyear fix done yesterday instead. But this appears identical to the Gates fix. The kit sells for about $130 plus $100 to install by Goodyear Auto Center. Too early to tell and will keep you guys posted. The Chrysler fix of Bulletin 07-02-99 is just to add a pulley guard (a washer & longer bolt) adjacent to the tensioner pulley. It could be the answer too but time will tell as well.
#14 of 31 Re: Serpentine belt problem [shipo] by jcumbo Mar 09, 2007 (5:24 pm)
Replying to: shipo (Mar 06, 2007 7:13 pm) Sludge may suck, but having your wife and children completely lose power steering, etc... is no comparison. Given the wrong situation, this could cause a major accident (and may already have) and Chrystler jerked us all around for too long before putting through this bulletin. This board was full of complaints about this issue, but the dealership said it was unheard of?! To be fair, the van is at 111k and has been great other than this hair-raising issue.
#15 of 31 1996 Caravan Serpentine belt by lizaleo Mar 25, 2007 (3:00 pm)
The belt slipped off te pullys- Does not look too worn to me but squealed for like 10,000 miles. Is this a do it yourself job? and should I buy a new belt? I took a look at it and it seems rather tight to get your hand in there. Replies to this message: rbbartho (Apr 01, 2007 3:36 pm) rbbartho (Dec 19, 2007 7:16 am)
#16 of 31 Re: 1996 Caravan Serpentine belt [lizaleo] by rbbartho Apr 01, 2007 (3:36 pm)
Replying to: lizaleo (Mar 25, 2007 3:00 pm) I had mine fixed at Goodyear Auto Center. Cost me about $230 total.   You can get the same kit, made by Gates, from midwayautosales.com ($116 including shipping. Depends on whether you have the 3.0 or 3.3 liter) and do it yourself.   You have to removed the front right wheel and the water deflection shield below to get access to the pulleys. You may need a wrench to tension the tension pulley to slip the belt on. Replies to this message: rbbartho (Dec 19, 2007 7:16 am)

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