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Ford Freestar Electrical Problems

111 messages,  Last post on Apr 16, 2013 at 6:08 AM

You are in the Ford Freestar Forum.

What is this discussion about? Ford Freestar, Mercury Monterey, Van


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Messages Page 8 of 12

#69 of 111 Re: 2004 Freestar Electrical [tammyjlukac] by charger61

Sep 27, 2011 (8:40 am)

My family owns 3 freestars and have had problems with all three. Currently one of them stopped running after doing crazy electrical stuff before stopping.another has speed control,windshield wiper and window electrical issues along with the 6 cd player going crazy. If you need to I can give you all three individual id's to add to your list. Let me know. I am at paul_thomas1yahoo.com my name is Paul Thomas
 
Thanks

#73 of 111 Re: frustrated lighting problem [dayspring] by nankerphlege

Nov 08, 2011 (2:47 pm)

Replying to: dayspring (Sep 17, 2011 9:44 am)
FORD FREESTAR (2004 & 2005) PCM and related issues. I too have a Ford Freestar. It is a 2005. Loved this vehicle until the TRANSMISSION FAILED (I had it replaced). Then the van l LOST ALL POWER WHILE ON A HIGHWAY DOING 65 mph.) I was smart enough to shift to neutral, restart van and lunged and lurched it off the road to safety just before a semi rammed into us from behind. I left the van in Norton, Ohio (near Akron) with a nearby garage. I was able to hustle a ride for my 3 year old daughter and myself. I picked up the van the next day after the garage replaced the fuel filter ($150.00). IT WAS NOT THE FILTER. Several weeks later I took van out to run errands. Van ran fine until it decided to NOT START. THEN IT STARTED BUT WOULD NOT ACCELERATE. I had it Towed back to the garage that installed the new transmission and they took it apart and checked it out. IT WAS NOT THE TRANSMISSION. We then towed van to Electrical repair shop. After reading these posts we replaced the PCM. Van drove fine for a few days and then IT WOULDN'T START. WHEN IT DID START IT DID NOT HAVE DRIVE OR REVERSE. RPM'S WERE GOING CRAZY EVEN THOUGH VAN WAS IN PARK. Again had van taken to transmission shop. Again he checked it out. When they disconnected the PCM the van was fine. So we towed back to electrical shop and put in another PCM. Got the van back after electrical shop owner and friend drove van for 2 weeks with no problems hoping to make sure problem was solved. I got van back on Friday, November 4. Drove fine. Drove van from Cleveland to Canton on Sat. Nov. 5. Van drove fine (2 hours round trip, plus errands). Drove van back to Canton on Sunday, Nov. 6. van ran fine all day. HOWEVER at 7 PM when I went to start it to drive one hour home to Cleveland the VAN WOULD NOT START, THEN IT WOULD START AND IDLE ROUGH. IT WOULD NOT SHIFT INTO DRIVE OR REVERSE. IT JUST REVVED. I left the van overnight. Got a ride home and drove back to Canton (1 hour away) on Monday, Nov. 7. Freestar started but WOULD NOT SHIFT INTO DRIVE OR REVERSE. I had van towed to electrical shop. THIS TIME VAN DISPLAYED THE SYMPTOMS FOR THE TECH THAT IT DID FOR ME. HE FINALLY FOUND THE PROBLEM!!! Water in the wire harness to and from the PCM! He drained it and dried it out and van runs PERFECT. SO HE CAULKED THE LIVING HELL OUT OF THE ENTIRE AREA WITH SILICONE. HE ALSO CAULKED THE RUBBER SEAM ON THE OUTSIDE OF VEHICLE JUST BELOW THE WIPERS. HE USED THREE TUBES OF SILICONE AND ALSO DRILLED HOLES TO ALLOW WATER TO RUN OUT AND AWAY FROM PCM. In the end it appears that water would build up and rest in the wire run. Then when I would drive at high speeds the capillary action would force the water down the line eventually shorting out and wreaking havoc with the PCM. PROBLEM APPEARS TO FINALLY BE SOLVED. WATERPROOF THE SEAL BY THE WIPERS. WATERPROOF THE COWL THAT LEADS DOWN INTO THE MOTOR. WATERPROOF THE WIRES TO AND FROM THE PCM!!!!!!!! FORD SUCKS!! THEY KNOW THIS PROBLEM EXISTS AND CHARGE CONSUMERS HUNDREDS IF NOT THOUSANDS OF DOLLARS TO "SEAL" THE PCM. MOST REPORT HAVING TO COME BACK SEVERAL TIMES. These problems are in addition to the transmission failures and torque converter failures that owners are experiencing!

#74 of 111 Re: frustrated lighting problem [nankerphlege] by jamesbailey08

Feb 15, 2012 (12:15 am)

Replying to: nankerphlege (Nov 08, 2011 2:47 pm)
I believe you have FOUND the answer for everyone with this problem. (maybe everyone could just use your mechanic) LOL! Anyways, I have read several forums and most all of them are the same thing. PCM getting water in it.
   Now the transmission issues, I believe are just for 2004-2005 Freestars, I have read that they are/or fixing to be recalled. Check online or with your Ford dealer. I found this on the FORD FORUM.com
  I have the 2007 SEL 4.2 model and have a problem with the electrical wires in the sliding door on driver side have been cut in two and i need to find a diagrahm or part name/number for this. Will post question in a different thread though.

#75 of 111 2007 Ford Freestar wire cut in sliding door by jamesbailey08

Feb 15, 2012 (12:18 am)

I have a 2007 Freestar that has had the wires in the driver side sliding door cut and would like to know how to replace them and if there is a free wire diagrahm or a parts # that i could get. Thanks ahead of time.

#76 of 111 File a complaint with the NHTSA by upsetatford

Mar 14, 2012 (6:01 pm)

My van is currently in the shop as we speak with PCM issues and it needs to be replaced. This is after I have had $760.00 worth of work already last week. I have already replaced a tie rod, the a/c unit and the torque converter a few years ago. I also have had issues with the driver side automatic sliding door not closing at times ( it will just pop back open ). I have also had the rear latch rust shut on me so that I could not open it. I had to take the panel from the inside off and spray WD40 or some other rust remover to get it to open again. This van was a complete design flaw and the engineer must have been on something when he/she did. Terrible, why oh why would you put the PCM under the windshield where water could possibly drain into it?? AND then have the audacity to charge me to fix a flaw in the design! We need as many people possible to file a complaint to https://www-odi.nhtsa.dot.gov/ivoq/ so that this really starts to get attention. I did this a few years back when my torque converter failed and now they are issuing a recall on it. File complaints, do not let FORD win this one. The 2004 freestar was piece of crap from the start and they charged alot of people alot of money for and are still making money off of it from repairs. Go to https://www-odi.nhtsa.dot.gov/ivoq/ and file!

#77 of 111 Youtube video of PCM by upsetatford

Mar 18, 2012 (6:12 pm)

I found this video and I am going to try this before I take it to Ford to do anymore work. Hope this helps some of you.
 
http://www.youtube.com/watch?v=lhjEVBMuxJw

#78 of 111 Re: File a complaint with the NHTSA [upsetatford] by turkfatts

Mar 21, 2012 (8:01 am)

Replying to: upsetatford (Mar 14, 2012 6:01 pm)
My van has been at the shop 3 times since the end of January 2012. The first thing it was in for was the RPM were at 3 & would not come down. The Ford shop could not figure what was wrong & they updated the computer ($100). This only fixed the RPM problem somewhat - at least is was driveable. By mid-February my anti-theft system would not let me start my van. This was the second trip to the Ford shop. They diagnosed the problem as being the transceiver after keeping my van for a week. I picked up my van ($484) & the very next day I had the same problem - NO START. Back to the shop again & they tell me it is the PCM ($950). Today my van is done & they tell me that the PCM has been the problem all along with the RPM issues & the anti-theft. We will see how it is once I pick it up today!! I DID FILE A COMPLAINT WITH THE NHTSA & WITH FORD!!!

Messages Page 8 of 12

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