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Dodge Sprinter: Starting/Stalling Issues

60 messages,  Last post on Oct 20, 2009 at 8:15 AM

You are in the Dodge Sprinter Forum. Your Host is Karens

What is this discussion about? Dodge Sprinter, Dodge Sprinter Cargo, Van


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#18 of 60
Re: 2006 Ignition Problem [dayipper] by sprinterdude
Nov 04, 2007 (10:25 am)
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Replying to: dayipper (Jul 03, 2007 5:49 am)

I have a 2004 with what sounds to be the same problem- dealer replaced ECM - Check engine light on now so not sure if I'm fixed yet- what did you do to fix the problem you had?
#19 of 60
Re: 2006 Ignition Problem [sprinterdude] by bobsat
Nov 05, 2007 (8:58 am)
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Replying to: sprinterdude (Nov 04, 2007 10:25 am)

we replaced the dash heat control switch. it seems to have worked, so far.
#20 of 60
duplicate keys by sabby123
Nov 24, 2007 (3:21 pm)
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I have a 2007 Sprinter that is used for courier work. My boss had me duplicate the original key which also had a power button lock. I was using the duplicate to unlock the door and the key sheared off at the part where the "cuts and grooves" start. First, is it legal to duplicate that kind of key at a lock shop? Second, is that duplicate key of the same quality and integrity of the facory key? Any help would be appreciated. Thanks.
#21 of 60
Re: duplicate keys [sabby123] by kurt6
Nov 24, 2007 (8:13 pm)
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Replying to: sabby123 (Nov 24, 2007 3:21 pm)

You can not duplicate the key at a lock shop,will not work at the door or to start motor,you need the factory chip to go along with new keys.
#22 of 60
Re: duplicate keys [kurt6] by kenbaker
Nov 27, 2007 (9:31 am)
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Replying to: kurt6 (Nov 24, 2007 8:13 pm)

All reports have been that the lock shop ( a really good one) can make you a new key and it will work the door and the ignition switches, but will not start the van due to the transponder that must be programmed...
 
So, the BLADE of the key should be OK, but if it broke off, then the quality is BAD.
 
If you just need a new blade (to relpace a bad one), then you should be able to use it in the original remote, or just always have the remote with you.
 
KenB
#24 of 60
Dodge Sprinter Blowing Fuse by lockrx
Dec 01, 2007 (10:20 am)
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My 2004 Sprinter is blowing the 15 amp fuse to the engine control unit and not starting. This just happend for the first time today. The van started this morning and when I put in gear it stalled and would not restart' checked fuse and found blown 15 apm ecu fuse replaced and blew again. Anybody else have this problem?
#25 of 60
I gave up!!!!! by jverrelli
Dec 06, 2007 (8:16 pm)
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im a licensed electrician in nyc i bought a 2003 sprinter 3500 in jan 04 it was a leftover. i bought this van when i started up my business,i had waited for 2 years to make the jump from employee to employer and one of my happiest days was when i picked up my van from merrick dodge and drove it home,this is when the fun started.as i drove my van in january i couldnt wait to get the heat going to bad for me it was broken and did not function except for cold air, i learned this later because 2 miles from the dealer i ran out of fuel and the engine never had a chance to warm up, thats how the dealer sold me the van with no fuel.in my excitement i didnt realize the fuel gauge.the next day i drove back dropped it off to fix the heat 3 days!! later they called me said it was fixed.GREAT RIGHT, lets start to do electrical work and make money WRONG!!! the next morning my driveway was filled with diesel fuel there was a hole in the tank from the "factory", when a bracket was installed near the tank you could see a drill bit mark of some sort that penetrated the tank about an inch from the bottom.YAY MY FIRST ROADSIDE TOW !! funny how i didnt notice fuel leaking when i filled it up after running out on my first drive home, the van was towed to the dealer and they showed me the hole we were all shocked!!.now starts the breakdowns,the van performed very well for about 2 months, after that starting up in the cold or damp air was a real problem. from october to april of each year from 2004 to present day i have had about 10 no starts per the "no start season"well today was my first no start im very happy i made it to december last year this happened in september.each no start resulted in a tow back to the dealer and as always it was a "fuel"problem and a few times i was charged a few bucks because bad fuel is not a covered item.i have never had a real explanation from the service dept. its always a fuel problem or bad diesel or clogged filter once i was told it was the battery im an electrician and did a load test,it was fine. today was a wake up call this van has cost me alot of lost income while at the same time spending money for repairs. also i didnt even get into the other items like a 1200 dollar sevice from the dealer, and brakes that needed roters twice, i started off loving the sprinter that was until i owned one running an electrical contracting firm in nyc is tough enough, having a 40,000 truck that starts sometimes and dealer service that stinks is enough to give up.i purchased a new chevy it gets 12 miles to the gallon but it was almost half the cost, i cant stand up in it,it doesnt hold as much but it has ac,heat and it starts everytime. sorry for the sob story but its 100% true
#26 of 60
Re: I gave up!!!!! [jverrelli] by kenbaker
Dec 07, 2007 (6:13 am)
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Replying to: jverrelli (Dec 06, 2007 8:16 pm)

That's not a sob story, its a tragedy, and you deserved better.
 
Having bought a new 2004 in 2005 (last on lot sort of thing), I am more and more happy that mine was completely assembled in Germany and checked out thoroughly by someone (and delivered with a full tank)... I bought a wagon (passenger) model.
 
My dealership problems, however, have not been much better... however, i have never had a fuel problem, and am still on the original filter (39K miles). I have the new filter, and no time to install it... I won't pay over $120 for the dealership to install it!!!
 
No brake problems yet, but certainly we have seen forums mentioning the need to replace rotors and pads together for some people, especially heavy in-town drivers/delivery people.
 
Daimler Chrysler should be sorry that they sold you such a problem. I have driven Chevy, Ford (gas and diesel), and very seldom a Dodge Ram van... and now a Sprinter. For my good luck (knock wood) the Sprinter is the best, but it is not driven for work, just back and forth to work... My maintenance, on my van is working so much better than the dealership work.
 
KenB
#27 of 60
Engine dies at the most in-opportune time by wsummers
Dec 14, 2007 (10:25 am)
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Just signed on. It looks like I have company here.
2003 Freightliner Sprinter with just over 200,000 miles, but not without issues.
Current issue is the engines dies during any number of events some are very serious situations such as just passed a real truck at 75 mph and pulled back in front of it and accelerating. The first time this happened I just dived in to the emergency lane. It was good for me there were no other broken down vehicles in that spot or the sprinter would have been a hood ornament. Dash lights still lit but engine dead as a hammer. I had a long drive through eastern Tn. especially over the mountians, as passing gear and heavy throttle seemed to cause it to happen more readily. I learned to turn the key off and back on immediately to keep from getting run over.
Now, sometimes in the morning after starting, pressing the brake pedal kills the engine. I got smart and started the engine with my foot on the brake pedal. Once lowering the driver window killed the engine. Several times when the "engine dying" was happening frequently all of the analog gauges went to zero for a few seconds, then popped back up to normal.
Diagnosis, is a instrument cluster fault. Cost to replace and see if this really is the source, $718 part cost.
I bought this Sprinter new in late 2003. I never saw a "wait to start" light illuminate once or ever. Never saw a clogged filter light ever, but know I had clogged filters and replaced when there is a power loss at high speed.
I was hoping for a loose connection on the instrument cluster. I removed the instrument cluster last evening, but no loose connectors, but a strange "black box" "RKE-Immobilizer" attached to the back of the cluster with a big wire harness connection but no physical electrical connections to the instrument cluster.
Could this "Immobilizer" be what killing the engine?
I would appreciate any thoughts or proven solutions

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