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Caravan/Voyager Electrical Issues

289 messages,  Last post on Sep 28, 2009 at 11:24 AM

You are in the Chrysler/Plymouth Voyager, Dodge Caravan Forum. Your Host is Karens

What is this discussion about? Dodge Grand Caravan, Chrysler Voyager, Plymouth Voyager, Electrical, Van


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#247 of 289
Re: 95 plymouth voyager i need help please [shipo] by ringalori
Apr 07, 2009 (5:19 am)
Reply

Replying to: shipo (Apr 05, 2009 9:09 pm)

I have next problem with the Voyager 1996:
   
- not working instrument cluster, all the gauges at zero, no display for distance or trip
   
- not working wiper intermittent
   
- not working speed control (tempomat)
   
- when loocking the doors it unlock imediately
  
But, sometimes when driving, the instrument cluster start working.
   
I have already check the fuses, relays, conectors, remove the BCM and reinstal, resolder conector on instrument cluster panel, put the ground (-) wire direct to pin 7 on instrument cluster conector because I do not found the ground G200.
Disconect clockspring conector, disconect conector on HVAC.
  
   
Any idea?
#248 of 289
Re: 95 plymouth voyager i need help please [ringalori] by shipo
Apr 07, 2009 (7:12 am)
Reply

Replying to: ringalori (Apr 07, 2009 5:19 am)

Ideas? Yup.
 
This sounds like a classic instrument cluster failure. Back in the mid 1990s many manufacturers (including Chrysler) started using different solder to comply with new federal guidlines, unfortunately that new solder compound hasn't proven to be as durable as the old stuff.
 
What this means to you and your van is that one or more solder connections in the instrument cluster have failed. The good news is that the fix is (apparently) quite simple. Remove the instrument cluster and touch each solder point with a hot soldering iron for a moment or two, just enough to cause the solder to re-liquefy, and then put it all back in. If you sift through this thread you should find reports of others doing the same thing, and if you query the web at large, you should find even more reports of how well this fix has worked. That said, our 1998 never suffered from this problem so I have no firsthand knowledge of the actual removal and replacement procedure for the cluster.
 
Keep us posted.
 
Best regards,
Shipo
#249 of 289
2002 caravan sport dsh cluster by dcousens
Apr 08, 2009 (9:26 am)
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Our van has dash lights, but there is no speedo, fuel, turn, or hazard lights the head lights and day time running lights are working. no high beam. I have removed and re set the 10 amp fuse at the ioc location. All other fuses check out ok. If it was the bcm, would i still have cluster and head lights.
#250 of 289
Re: 2002 caravan sport dsh cluster [dcousens] by dcousens
Apr 08, 2009 (4:52 pm)
Reply

Replying to: dcousens (Apr 08, 2009 9:26 am)

The 2002 dash cluster problems, as it turns out a quite common. the main fuse box corosion, both plug connections and non visable circuit corrosion inside the box. replace the box. every thing works fine.
#251 of 289
Re: Power outlet [jsilva2] by baccus49
May 11, 2009 (7:08 pm)
Reply

Replying to: jsilva2 (Feb 21, 2007 7:18 pm)

And 2 years later, that was still a helpful answer. Thanks!
 
Ryan in Oregon
#252 of 289
1998 Grand Caravan doesn't start by harpman1
May 14, 2009 (12:32 pm)
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Hello--I just bought a Caravan from a local mechanic shop. The owner brought it in because the speedo wasn't working.The mechanic thought it was the BCM and put one in from a different year and he said it went nutz with door locks cycling and some other weird things.He tried another BCM and it would no longer start. I put the original back in and all the accessories work(cept the windshield wipers just stop wherever they are when you turn off the switch) but nothing happenes when you turn the key to start the vehicle.Seems like the van is in a lockdown mode like the antitheft is restricting the fuel from getting to the injectors.I can jump the starter from the relay and get it to turn over.Does anyone know how to reset this to run? Thanks.
#253 of 289
Re: 1998 Grand Caravan doesn't start [harpman1] by Mr_Shiftright HOST
May 15, 2009 (5:28 am)
Reply

Replying to: harpman1 (May 14, 2009 12:32 pm)

Is anyone reading trouble codes or are we all just guessing at this point? If you have codes, post 'em.
 
Visiting Host
#254 of 289
Re: 1998 Grand Caravan doesn't start [Mr_Shiftright] by harpman1
May 15, 2009 (10:01 am)
Reply

Replying to: Mr_Shiftright (May 15, 2009 5:28 am)

My dash doesn't work and my OBD-II code reader detects no issues.
#255 of 289
Re: 1998 Grand Caravan doesn't start [harpman1] by Mr_Shiftright HOST
May 15, 2009 (11:39 am)
Reply

Replying to: harpman1 (May 15, 2009 10:01 am)

what about a professional scanning tool? They can often read things that a hand-held can't.
#256 of 289
Re: 1998 Grand Caravan doesn't start [Mr_Shiftright] by harpman1
May 15, 2009 (1:43 pm)
Reply

Replying to: Mr_Shiftright (May 15, 2009 11:39 am)

Does that mean I have to have it towed to a dealer?

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