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Last post on Apr 30, 2013 at 10:37 AM
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GMC Safari & Chevy Astro Forum.
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Chevrolet Astro, Fuel System, Van
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#154 of 210 1993 GMC Safari won't start after sitting unused for a week
by sinderamy
Aug 16, 2009 (3:59 pm)
My 1993 GMC Safari has been sitting in the driveway unused for about a week. Before this it ran just fine. When I tried to start it the alarm went off and the engine wouldn't start. The batteries for the remote door lock switch had run out, so I replaced them thinking I could disarm the alarm. No such luck. Tried to start it again, alarm went off. Now nothing works - no lights, power door switches won't work, the alarm light has gone off, etc. Thought it might be the battery (which is new, by the way.) Tried to jump it to no avail. Is it possible that the security system somehow disabled something preventing the engine from starting? If so, what do I do to bypass it? I bought this vehicle used about a month ago, so there's no user's manual. I love my truck (van) and want to drive it. Can anyone help?
#155 of 210 Re: Problem is solved [keico]
by keico
Dec 01, 2009 (1:48 pm)
Ok here we go again
9 months after I rebuild the fuel pump, it just died.
Was parked in front of real estate office paying rent, and that was all she wrote.
She cut off and I knew it was the fuel pump
Had it towed to the house. Could not here the pump when you turn key on.
I verified the pump was getting voltage.
Why oh why so many problems I hear about these van with bad fuel pumps
Well anyway ordered the entire assembly. later will order another one for backup.
Lets see what happens
#156 of 210 1999 Astro no start when cold or rainy.
by wkmyastrooff
Jan 01, 2010 (6:04 pm)
Hello all. I hope someone will benefit from my misfortunes with my 1999 Astro. I think they call them Astro's because you have to work your Astro off to keep them running. Anyway, I've read quite a few posts regarding no start issues and the two problems that I encountered were low fuel pressure on start and a wire bundle getting wet behind the battery. If you have one of these vans and when ever it rains it refuses to start, go and get your trusty leaf blower. Start from the relay box wire bundle above the battery and blow air into the covering around all the wires. Work your way down making sure you get a good blast of air in and around all the bundles. Try starting. Obviously if the van cranks up you're going to have to better seal this area for rain intrusion.
Regarding fuel pressure I did have another no start issue when it got cold. I live in Florida and when it gets below 60 we consider it somewhat nippy. And so did the van. It would crank and crank just like my previous rain problem but it turned out the fuel pressure dropped to 45 and it just wasn't enough for it to start. Replaced the fuel pump and I was back in business. By the way I decided to cut a hole in the floor using a drill and tin snips so if I ever have to replace another pump it'll be a snap. I did read somewhere that fuel pressure has everything to do with these vans and I believe it. What was interesting was that when I initially tested the fuel pressure the manual says it should go between 55 and 61 psi. It did that at first, but dropped when I started cranking. Basically I was getting intermittant starts by cranking (less than 5 sec), coming off the starter for a split second and then cranking again. By the way, if your van doesn't start all the time due to fuel pressure I'd recommend starting with the fuel filter. After you change it see if you can blow air through it. That will tell you for sure if it was restricting your flow.
So you're all aware I did approach both no starts as an ignition problem. I did all the basics. Cap, roter, wires, plugs, coil and I ohmed out everything I could get a spec and my meter on. Of course I never got any codes to help me out. By the way I did replace the crank angle sensor also. I don't think now that it was necessary but I couldn't get any ohms and on the new one it read 4 so I thought it was bad. $65 down the toilet.
Lastly, on these vans if anyone encounters a weird pulsing electical problem where the battery light comes on intermittantly, change your alternator. After 1996 they upgraded the circuitry and after I changed mine that problem went bye bye.
Currently I'm at 270,000 miles and I'd like to see if I can get it over at least a 1/2 million.
#157 of 210 Update January 1, 2010
by Steve_01
Jan 01, 2010 (11:27 pm)
So as it turns out, one of the six injectors that I replaced was defective. This obviously caused the engine to continue to run crappy. I had to take it to the dealer to diagnose the problem. The mechanic told me that according to his tests, the #1 cylinder injector was not not operating properly. The fuel pressure drop when the injector was activated was much less compared to the other injectors. He also noticed that the #1 cylinder compression test intermittently showed a low reading. Probably a stickey valve. Anyway, I finally got around to replacing the #1 injector (for the second time) and sure enough the engine runs great. The check engine light turned off on its own after a few days of driving. The van sat for a week or two while I was in the process of ordering and replacing two idler arms and a lower ball joint. Haven't been feeling real motivated to work on the beast. So I finally finish the front end work and I fire up the van for a test drive. The check engine light comes on a few minutes into the ride. Checked out the code and it looks like its the #1 cylinder again. Not going to worry about it as long as the engine is running good. My guess is that the sticky valve is causing a misfire that the computer can detect but that is not noticable at all to me. The front end is much better but still not completely right so for now I'll just live with the check engine light staying on. I'll probably take it in to have the front end looked at. At this point I can't afford a new (used) vehicle and this one is paid for, so I guess its still cheaper to fix than it would be to trade-in.
#158 of 210 Re: Who Would Have Thought-I have the same problem-please read
by bwgmcvan
Jan 27, 2010 (1:41 pm)
wrong thread post # 156- not 158
#159 of 210 Re: My Van won't start [mochajava]
by bwgmcvan
Jan 27, 2010 (1:45 pm)
have you checked the wires/cap/plugs - I had to replace mine and that fixed that problem
#160 of 210 Re: 1999 Astro no start when cold or rainy. [wkmyastrooff]- Mine is a snow
by bwgmcvan
Jan 27, 2010 (2:01 pm)
1996 Safari van ,OK- Sounds exactly like my problem- van started to sputter and misfire 1 month ago - it was a heavy slushy snow day- started acting up as I said and died - luckily it was 50' from my mechanics place- what luck -thank god it happened there, anyways - my wheel well on the drivers side was missing the center plastic guard and was slightly bent back on the front piece- well I fixed the wheel well problem and everything was fine- even during snow- well- it isn't fine , started the same thing today on the way home from my GF's house (parked outside) and it was snowing all night. Got in the van got about 4 miles from my house started with the sputtering and misfiring and then died, so I opened the hood and saw that there was water around the computer module (not sure thats what it is) so I waited about 10 Minuit's- tried to start it - no go, opened the hood again banged the comp module , got in the van and it started write up- started to drive home - started again about a mile away(still snowing) pulled in a parking lot- waited 5 Minuit's and continued on my way and I was able to get home and did not sputter at all from the the parking lot to my house- sounds exactly like the problem you had- what can I do to correct this- it's making me a nervous wreck every time it starts to snow , I need my van for my business (work)- I know there is a seal that goes around the rear of the hood- since it is 14 yrs old - could this be dry out with no elasticity that is causing this to happen- what did you do to correct this problem- could really use some sound advise.
thank you so much
#161 of 210 Re: 1999 Astro no start when cold or rainy. [wkmyastrooff]- Mine is a snow [bwgmcvan]
by wkmyastrooff
Jan 28, 2010 (5:38 pm)
Reply for the 1996 Safari with the spuuter and misfire. When I was originally troublshooting my no start problem I suspected the engine control computer... I think it's call the ECM on the wire diagram. Anyway I was referred to an experienced mechanic that did exactly what you did. (We're talking about the module below the brake master cylinder with 4 cannon plugs coming off towards the front of the vehicle...just making sure) The mechanic took a ball peen hammer and hit the ECM while I had the van running. Since the van didn't skip a beat we ruled out the ECM as my problem. He did however tell me that this was a problem for vehicles with your year model and what you did was the test for that defect. I guess what happens is that a crack develops in the circuit board inside the unit and then when it gets hot/cold, hot/cold etc etc it starts to cause issues like what you describe. You should be able to pick up an unprogrammed ECM at your local parts place. You'll have to take the little panel off the side of your old ECM so you can retrieve the knock sensor for your new computer. Of course you'll have to have the new one programmed which should cost around $80. Unless you know someone personally at the dealership to help you I wouldn't even go near there with this problem. Good luck. By the way, I'm told the van won't run without it being programmed.
#162 of 210 Re: 1999 Astro no start when cold or rainy. [wkmyastrooff]- Mine is a snow [bwgmcvan] [wkmyastrooff]
by bwgmcvan
Feb 27, 2010 (1:54 pm)
started again today- this only is happening when it snows outside and the the streets become slushy - never when it rains and never when it's just cold outside- without snow--- this is driving me insane, I drove over to my GF's last night and started misfiring again , then I backed it into her driveway and it really got worse and then died- I was able to restart it after it died, let it run for a few minuits and then when I steped on the gas pedal it went to full throttle , but before this I would give it gas and start to misfire and buck off and on- I really need some help on this one - do any of you have or had the same problem- writing while i am trying to start the van,,,I stuch a hair dryer in the cavity near the coil--? guess what it started,could the moisture in the air from wet heavy snow be causing problems with the coil????need some help
thank you
#163 of 210 Re: GMC Safari & Chevy Astro - Fuel Issues [cargob00m]
by pinky6
Mar 15, 2010 (2:40 pm)
We have a 1999 Astro Van and it stalls out/then won't start in wet weather. The distributor cap coilwire plug wires fuel pump and relay have all been replaced still stalling out, any ideas?