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Mazda5 Suspension

220 messages,  Last post on Oct 22, 2009 at 8:41 AM

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#141 of 220
Re: Ugly Suspension Noise When Cold [trishr1] by coolmazda5
Mar 05, 2008 (7:12 pm)
Reply

Replying to: trishr1 (Mar 05, 2008 4:19 pm)

N00b question trishr1, how can I find the bushings part numbers? I own an 06 and an 08, I'll provide both (if I can find them first )
#142 of 220
Re: Ugly Suspension Noise When Cold [coolmazda5] by trishr1
Mar 05, 2008 (9:49 pm)
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Replying to: coolmazda5 (Mar 05, 2008 7:12 pm)

The parts should be listed on your service invoice when you had your vehicle in for the fix. A couple of my posts earlier I listed my bushing parts number so that you can see what they look like. The letters indicate the newest parts(C or D) versus the older parts (A or B). Hope you can find them.
#143 of 220
Re: Ugly Suspension Noise When Cold [trishr1] by coolmazda5
Mar 06, 2008 (10:20 am)
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Replying to: trishr1 (Mar 05, 2008 9:49 pm)

Oh, apologies if I my reply was not clear earlier, I don't have the crunch on my 06 and I have not applied the fix... My 2 cars bushings are the original (from the factory) ones. My bad
#144 of 220
Re: Ugly Suspension Noise When Cold [mazdatired] by riproy
Apr 11, 2008 (6:05 am)
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Replying to: mazdatired (Feb 28, 2008 7:51 pm)

After hounding the two local dealers and Mazda Canada, MC called last week to say that they have ordered new bushings for the stabilizer bars to address this problem. They have yet to arrive and of course winter is over now, so when these parts are replaced, i will anxiously be awaiting what happens in November. If there is no relief, then we will be trading it off the following spring as i can't live with the noise all winter every winter which for us is almost half the year.
I am hopeful but realistic after being let down so many times before. And it looks like MAZDATIRED may have had this done already with no success.
#145 of 220
Re: Ugly Suspension Noise When Cold [riproy] by trishr1
Apr 12, 2008 (3:26 pm)
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Replying to: riproy (Apr 11, 2008 6:05 am)

It sure took them a long time to offer you any assistance.
So far I have been crunch-free since December 17th 2007.
Another owner is also crunch-free so far.
The parts numbers should be (CC29-34-156C (front) and C243-28-156D (rear).
Best of luck, let us know how it works out in the fall.
#146 of 220
Alignment After TSB 02-005/07 Completed by legend88ls
Apr 13, 2008 (11:15 am)
Reply

Replying to: trishr1 (Apr 12, 2008 3:26 pm)

Back in Jan 08 I took my car to the dealer and finally convince them to perform the TSB released/revised 12/07 in regard to my numerous complaints about the crunching suspension issues many here have complained about.
 
Now the TSB does not specifically mention alignment of rear but does about the front end. There are bushings on the rear that were replaced as result of this TSB as well. Is an alignment a MUST when replacing rear bushings?
 
On the invoice there is no mention of front or rear end alignment, only parts replaced. The reason I mention all of this is because this is my 2nd set of tires and the rears both times had inside tire wear. When I brought the car to the dealer 1/08 they made no mention of wear upon their 'full circle inspection'. I brought to them again 2/08 and they said I have uneven inside tire wear on the rears and need an alignment which would be out of pocket expense.
 
Through course of time while vehicle was under warranty I complained about unusual loud rear end noise when driving and bumps. My assessment is they did not perform alignment and are negligent from their work performed as a result of incorrect assessment on 1/08. My 5 has since gone off warranty.
 
Please add you comments as I am gathering as much input as possible before sending CRRR letter to Mazda NA.
#147 of 220
Re: Alignment After TSB 02-005/07 Completed [legend88ls] by trishr1
Apr 13, 2008 (7:34 pm)
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Replying to: legend88ls (Apr 13, 2008 11:15 am)

I had to copy your email as I was astounded by what you wrote. I am no expert but I will comment under your email message in bold.
 
Back in Jan 08 I took my car to the dealer and finally convince them to perform the TSB released/revised 12/07 in regard to my numerous complaints about the crunching suspension issues many here have complained about.
 
Did the cruching start recently and therefore they elected to apply the TSB that was issued for the front end? and not apply the previously issued TSB which covered both front and rear? Was your VIN not within range for the first TSB?
  
Now the TSB does not specifically mention alignment of rear but does about the front end. There are bushings on the rear that were replaced as result of this TSB as well. Is an alignment a MUST when replacing rear bushings?
  
The second TSB was a fix for the front end because the previous correction for the front did not work; therefore they reworked the bushings for the front. For my own car after the first TSB fix, the rear end was what went first. After calling the dealership, they told me they could fix the front (which wasn't a problem - YET), so I called Mazda Canada. When I took it in, they fixed both front and rear. The front started shortly after I had called.
 
On the invoice there is no mention of front or rear end alignment, only parts replaced.
After speaking to independent mechanics (two of them), they both indicated that it would be normal procedure to do an alignment. There was no alignment done on the first fix, but soon after that fix my car started pulling to the left. Alignment was done under warranty even though the dealership said it wasn't needed. I did obtain a before and after print out which shows it was changed (remember they said it didn't need it so why change it).
 
The reason I mention all of this is because this is my 2nd set of tires and the rears both times had inside tire wear. When I brought the car to the dealer 1/08 they made no mention of wear upon their 'full circle inspection'. I brought to them again 2/08 and they said I have uneven inside tire wear on the rears and need an alignment which would be out of pocket expense.
 
Unbelievable. There is lots of discussion on excessive tire wear on the original tires (as well as poor traction in wet road conditions). Most people just dump the tires after the first year. This ends up being an out of pocket expense but it could be a safety issue. There are a few more Mazda forums so if you can't find the discussion on this one through a search, try the others. Some even post the TSBs.
  
Through course of time while vehicle was under warranty I complained about unusual loud rear end noise when driving and bumps. My assessment is they did not perform alignment and are negligent from their work performed as a result of incorrect assessment on 1/08. My 5 has since gone off warranty.
 
I would print off some of the comments from other forums and take those to them. I should share with you that I was advised by the salesperson to dump the tires after the first year. You might check MyCarStats as well, you can sign up can get notices automatically sent to you.
#148 of 220
Re: Alignment After TSB 02-005/07 Completed [trishr1] by legend88ls
Apr 14, 2008 (7:10 am)
Reply

Replying to: trishr1 (Apr 13, 2008 7:34 pm)

Thanks for your reply.
 
"Did the cruching start recently and therefore they elected to apply the TSB that was issued for the front end? and not apply the previously issued TSB which covered both front and rear? Was your VIN not within range for the first TSB?"
 
The crunching started the first year of purchase, (4/2006). They refused to address the TSB in winter 06 when I noticed the crunch sounds. Basically they could not replicate the sound so it was dismissed. The VIN was not in range, barely, but this was not an issue with repair.
 
One thing I did notice about the TSB repair they performed is the workable hours exceed the time range on the document. They did not present me with before and after alignment specs, so I assume it was not done. Since they submit the work invoice to NA, this may constitute fraud?
 
Well, I am so fed up with the dealers in this area I basically refuse to bring the car to them unless NA enforces directives to them at their cost. I will prepare letters to NA at this point. After the TSB repair the idiot at the desk 'assumed' I was going to perform their 50k service plus flush the brake fluid system, power steering resevoir and cooling system as well as change the air filter, all at a cost of over $900! I said to him I do not need those things and can do some of that work myself if necessary, and mentioned the costs were prohibitive especially at the $95/hr labor rate. When he broke down the charges, $50 for the air filter boiled me (I bought it from Mazda 12 bucks and took me 5 min). Once I refused he said I was 'insulting' them because I entrust my car for warranty work and not regular maintenance! Incredible! This is only one of many issues....
 
I have a 1994 626 and never had as many issues as I have with the 5. This will be the last Mazda I ever buy.
 
Tks
#149 of 220
Re: Alignment After TSB 02-005/07 Completed [legend88ls] by trishr1
Apr 14, 2008 (4:59 pm)
Reply

Replying to: legend88ls (Apr 14, 2008 7:10 am)

Just for the record, I asked for the before and after wheel alignment print outs. The service manager was happy to give them to me once he clarified that I wanted a copy not the originals,which they use for billing.
Once I am presented with the service report for review (and before they separate the copies) I freely make comments on the service record. I don't think they appreciate it but it doesn't matter to me.
Since the last service visit, I won't sign anything until I check out the vehicle to ensure that they did what they are billing for, and I get what I want.
Mmmm, sounds like some service centres have been trained by someone to get the response that you did.
Perhaps you should escalate things - go to the Service Manager, then General Manager, then the area representative. It is an an eye-opener what you have been through and I would be ticked. I've heard of dissatisifed customers parking their vehicle near the dealership and put signs on it to warn other potential customers. I know one person who crafted a lemon and bolted that to his car with signs. It got their attention.
#150 of 220
Re: Ugly Suspension Noise When Cold [mazdatired] by mnorahs
Apr 18, 2008 (6:46 pm)
Reply

Replying to: mazdatired (Feb 26, 2008 7:48 pm)

I too have had suspension problems with my 2006 Mazda5 Touring model. I purchased the vehicle in August 2006 and it has been at the dealer for service at least 7 times for the same problem. I live in Georgia in the United States and would hardly call this area of the south cold. I recently sent Mazda North American consumer relations located in Irvine, California a final repair attempt request as recommended in the Georgia Lemon Law. They called me back within 7 days and are flying out a Mazda technician/engineer all the way from California to Georgia to supposedly fix the problem (again). They have already replaced bushings, sway bars, struts, etc., not sure what this guy hopes to do that they have not already done. The dealership has been great and I really believe that they have done everything that they know how to do; but I am just tired of dealing with this problem - it is for all extensive purposes still what I consider a "new"car! These problems started within 3000 miles! My service appointment with the engineer is this coming Wednesday and we will see what happens. The rep that contacted me from Mazda assures me that they will do everything possible to fix the problem, including possible repurchase or replacement. I notice that alot of posters are from Canada - does Canada have Lemon Laws there? If you are not sure, I would recommend finding out and seeing what your options under any laws are. I found my initial information on line, but also found it in my owner's manual. I am happy with the quick response of Mazda so far, but it won't do much good if they can't fix the problem. At this point, I am just ready to be rid of the vehicle - I want them to just buy the thing back so I can go by a Honda - never should have strayed from Honda in the first place. I will NEVER buy another Mazda again, even if they make good on repurchasing or replacing the vehicle.

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