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Honda Insight Hybrid Battery Pack Questions

66 messages,  Last post on May 29, 2009 at 3:00 AM

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What is this discussion about? Honda Insight, Electrical, Hybrid Cars, Hatchback


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#2 of 66
Warning! Honda Hybrid Battery warranty!! by edrotberg
Jul 14, 2005 (8:24 pm)
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Boy I hate to have to be writing post, but since Honda USA has decided to turn their back on me, I feel have have no other leverage in this situation and I can only hope others considering the purchase of a Honda Hybrid and reading this post will think twice about it.
 
I own a Honda Insight. I've owned it for over 4 years now, and it has been a great vehicle. I have had it serviced regularly by Honda and have not missed a single scheduled maintenance visit. This June, on a trip from where I live in the California Sierras to Las Vegas, a funny thing started to happen. This drive involves a lot of hills, and traveling with my wife, we were near the load limit for the car. Driving in the mountains, you use a lot of battery - you can't help it. The good news is that you can get good recharges as you drive back downhill from you ascents. Anyhow, I noticed that once my battery got one or two "lines" below 1/2, the battery charge dropped precipitously. I mean it dropped to just 2 lines in about 10-15 seconds. Even worse, it didn't matter whether I was driving at the time or not. I tested this by pulling over to the side, putting the car in neutral and letting the engine shut down as it normally does, but the battery drain, once started always dropped to 2 lines - despite its not being used at all at the time!
 
Now this is not good. But to make it just a little bit worse, I still needed to bring the charge all the way back through the "drop range" in order to get it back where I could use it again. The only good thing about this trip was that the trip down to Vegas was on June 10, and the trip back on June 19. It was fortunately very mild weather in the Nevada high desert aone those dates, and I could often run without AC when at altitude. Had we been driving during the present heat wave, we would have been in very serious trouble.
 
So once I got back, I took the car into the dealer and explained the problem. They ran all their tests and told me the car, and the battery system was fine. I then took the mechanic who worked on the car out for a drive. I drained the battery to half, and watch carefully. Once it started to drop, I pulled over the side of the road, put the car in neutral and let the engine shut down. His jaw dropped about as quickly as the the battery did.
 
At this point he agreed that the battery system was not fine, but given the limited experience he had with hybrids, he needed to call Honda USA's tech advisors. They indicated that - even though the battery is "fully" warranted for eight (count 'em: 8) years, and even though it was clearly failing, that they would not fix it under warranty because it had not "failed enough" to set off their bloody IMA indicator lights. "Failed enough" - gotta love that logic!
 
Ok, so I escalated this to Honda Customer Service at the behest of the service manager at my dealer since their hands were tied in the matter.The upshot of all that, is that after playing over a week's worth of phone tag, Honda won't do anything to correct the problem. They do acknowledge that the battery is failing and offered to extend the battery's warranty to 125,00 miles, but what the heck good would another 2 or 3 years do me. If the battery is going to fail completely while I'm out in the high desert, that extension won't help worth beans. Further, I honestly believe that either the battery will continue to deteriorate over the next 3 or 4 years to the point where the IMA light will fail, or it will just reach a crippled point and stop detriorating. In either case, such a warranty extension is clearly worthless. They were trying to throw me a bone to shut me up and have me go away. I declined.
 
So now I have two choices: I can try to sell what I know to be a failing vehicle - even if Honda's morales don't mind that, mine do - or I can try to live with it until it "fails more" - perhaps leaving me in a seriously bad situation when that happens. I don't not find either of these alternatives acceptable. As such, I feel that my only recourse at this time is to let everyone I can know about this incident and warn then away from Honda's hybrid vehicles. Their battery warranty isn't worth the paper it's printed on.
 
My short advice to all reading this: Buy a Prius!
 
Most Sincerely,
 
= Ed Rotberg =
#3 of 66
Re: Warning! Honda Hybrid Battery warranty!! [edrotberg] by falconone
Jul 15, 2005 (3:47 am)
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Replying to: edrotberg (Jul 14, 2005 8:24 pm)

I don't think you should give up. I think you should be tenacious and escalate your complaint even further. You should also explain to Honda Corporate that you are going to write disparaging reviews of their customer service. Perhaps that may jolt them into replacing your battery. I don't know of any failures with the Prius batteries, but I hope if there are, Toyota reacts more favorably.
#4 of 66
Re: Warning! Honda Hybrid Battery warranty!! [edrotberg] by blueiedgod
Jul 19, 2005 (11:47 am)
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Replying to: edrotberg (Jul 14, 2005 8:24 pm)

I kind of understand Honda's stance. I don't think that the car will leave you stranded when the battery dies completley. It still has a gasoline engine, so it will get you whereever you are going, or to the dealer to get it fixed. I would have taken them up on the warranty extention. You know the battery will die eventually, so why not take the extended warranty they are offering for free.
#6 of 66
Been there done that. by edrotberg
Jul 15, 2005 (2:56 pm)
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Thanks Falconone,
 
I may yet try to escalate this further, but I've already told them that I was writing - not disparaging - but accurate posts to many forums/blogs. I also have sent a copy of this original post to 3 top car magazines. I don't know what good it will do, but if it gets some others to ask critical questions BEFORE they buy a Honda hybrid, maybe I will have done some good.
 
 = Ed =
#7 of 66
Re: Warning! Honda Hybrid Battery warranty!! [edrotberg] by 107main
May 23, 2007 (1:54 pm)
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Replying to: edrotberg (Jul 14, 2005 8:24 pm)

Eds last line, "My short advice to all reading this: Buy a Prius!" leads me to believe this is a sham post by a Toyota person. What does he know about a Prius? I have read more than one time about the Prius leaving you stranded. Have not read that about a Honda. Does Ed have a problem if this is a true post? Maybe so, but car is still going, although maybe not at 100%. He does not say what miles are on the vehicle.
I have never had any dealer replace a part that may be going bad. Unfortunately we have to wait until the part fails before replacement while warranted. They gave you more warrantly, what else do you want, be happy for the additional time!
#8 of 66
Re: Warning! Honda Hybrid Battery warranty!! [107main] by gagrice
May 23, 2007 (5:46 pm)
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Replying to: 107main (May 23, 2007 1:54 pm)

I think it is a question that needs to be addressed. The warranty on hybrid batteries is pretty long. If the dealer determines that the battery is only slightly deteriorated what option does the owner have? I have not seen much discussion on when does the battery need replacing. If it is 70% of the original capacity is it still good enough? Many feel they can accept a deterioration in mileage as the battery ages. I think it is going to be a big surprise for a lot of folks that like to keep their cars for many years.
#9 of 66
Just bought a 2000 Honda Insight with 48,000 miles on it by flash4085
Jun 03, 2007 (6:24 pm)
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After reading this forum I am getting scared. I am averaging 58-59 mpg so far. I heard the warranty for the Honda Insight had gone up to 10 years and 150,000 miles in some states. I knew that I was taking a chance. What can I do to make my battery pack last longer ?? Why were only certain states chosen for the extended warranty ?? I hope Honda will extend the warranty for all states. I also heard the complete installation of a new battery pack costs about 5000 dollars. I am getting ready to start using Amsoil 0W-20.... 100% synthetic oil. I am also going to have the engine professionally flushed before using the new oil. I want to give the Insight the best chance. If anyone has any advice for a new owner I would greatly appreciate any advice.
#10 of 66
Re: Don't over-react drama queen!! by cbrdream21
Jun 04, 2007 (3:29 pm)
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Replying to: edrotberg (Jul 14, 2005 8:24 pm)

I think your over reacting! I had the exact same problem with my insight last year. At about 65,000 miles I started to notice that my battery life was decreasing. Just as you said I noticed if the battery's charge dropped below half it would quickly deplete even if I started downhill and was showing charge on the battery. The reason for this is that in order to increase the life of the batteries the computers are programmed to not allow the battery to overcharge, or discharge completely. My car lasted in this condition for maybe 6 months or less. I was actually far from home and climbing a steep hill when my IMA light turned on. No problem though I down shifted, and as we all know even when fully discharged the insight will pull any hill at sixty if you work it back and forth between second and third gears. The battery continued to function just as it had before the light came on. Sure the battery capacity was diminishing, but even with the IMA light on the batteries continued to function just as they had before. I took it into my honda dealership when I got home, ( I was at about 79,800 miles by this time) and they tested and said the battery failed. They ordered me a new battery and control module, and replaced them absolutely free of charge. I even convinced my honda dealership to rent me a car for the nearly a week that my car was in the shop. By the way my parents were so impressed by my insight that they went out and bought a brand new prius. They just wore out their first set of tires, and the rear tires are severely cupped and worn on the inner edges. My father is an airplane mechanic, and knows enough about cars to open his own shop. This car has been well maintained, and never abused in any way. Like the insight the rear alignment cannot be adjusted, but the tires are wearing so poorly on the rear that he could easily go through three sets of tires on the rear before the front tires will be worn out. He contacted toyota and they said he must have hit something so hard that it bent the control arm, yet the rim is straight, and the tire has looks fine other than wear. (impossible!!) I think if he hit something that hard he'd probably remember his head bouncing off the head liner. Bottom line I could not be happier with the service I have received from honda usa, and my dad is absolutely at wits end with toyotas service. Both companies build great cars, but you'll never have as mush fun in a toyota as in a honda. We all knew when we bought our cars we bought new technology. If only microsoft could have so few bugs when they release a new product.

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