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Chevrolet Malibu Maxx Problem Codes/TSBs

67 messages,  Last post on Oct 22, 2009 at 4:07 AM

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What is this discussion about? Chevrolet Malibu Maxx, Hatchback


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#18 of 67
Re: TSB 06-02-32-007, Knock, Clunk or Rattle from front of vehicle [maxx4me] by davidwli
Jul 24, 2006 (10:04 pm)
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Replying to: maxx4me (Jun 28, 2006 12:28 pm)

Just to let you know; My GM dealer ordered the new steering gear without even test driving my car . He could see the service history ( Front strut replaced 2 months before at another GM dealer) and simply proceeded based on my complaint of rattling steering column. I can send you the TSB print out if you need it...davidwligo.com
#19 of 67
Re: TSB 06-02-32-007, Knock, Clunk or Rattle from front of vehicle [davidwli] by jhunterbob
Jul 25, 2006 (9:51 am)
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Replying to: davidwli (Jul 24, 2006 10:04 pm)

Interestingly enough, I had noticed the clunk, but did not mention anything to the shop.
 
I took it in mainly for the brake problem with seemingly warped rotors. I also asked him to check a rough idle and that sometimes it seemed like the power steering would go out. It usually happened in parking lots at low speed, so I thought it might be idle related, or even causing the rough idle.
 
The service guy called yesterday and said they were going to do a light turn on the brakes and had to replace the steering gear. I guess I'm getting luck in some ways that they are replacing it, as I definatley had the clunk, but just blew it off as this is not a lexus or infinity!
 
Anyway, he called back today and said the steering gear is on "national backorder" and that I could not get the car back. He offered to get a rental for me (As I guess the old gear was torn off and not useable), but fortunatley I am travelling with my big car (2000 Chev Suburban) for a few days and said I didn't need one.
 
I'll let you know how the backorder process goes, but I am very happy that the service advisor is basically fixing it right the first time!
#20 of 67
Re: TSB 06-02-32-007, Completed - NO clunk! [minn_maxx] by jhunterbob
Aug 19, 2006 (6:41 pm)
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Replying to: minn_maxx (Jul 17, 2006 1:57 pm)

Just curious if anyone knows if GM has put a redesigned steering gear in these cars or if they are just putting the old design back in?
 
I have had this done and it solved the clunking noise (even though it is not what I was complaining about, but I did have the nose and feeling of the front end was going to come off). My concern is that it is going to continue to happen over time. Anyone know?
#21 of 67
Re: TSB 06-02-32-007, Completed - NO clunk! [jhunterbob] by maxx4me
Aug 20, 2006 (8:00 am)
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Replying to: jhunterbob (Aug 19, 2006 6:41 pm)

My service manager told me that it was a redesign, to eliminate the (travel) play in the unit. I don't know exactly what the redesign is. They may have put some bubble wrap in there to keep the rack from hitting the pinion.
#22 of 67
Re: TSB 06-02-32-007, Completed - NO clunk! [maxx4me] by jhunterbob
Aug 21, 2006 (8:19 am)
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Replying to: maxx4me (Aug 20, 2006 8:00 am)

Thanks,
 
That makes me feel a little better about it.
#23 of 67
Re: TSB 06-02-32-007, Completed - NO clunk! [jhunterbob] by minn_maxx
Aug 22, 2006 (4:32 am)
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Replying to: jhunterbob (Aug 21, 2006 8:19 am)

Update:
 
Have about 4,000 miles on the new steering gear. It has loosened up a bit and "clunks" a bit turning in/out of the driveway. However, it remains much much quieter than the original - especially on gravel or rough roads.
#24 of 67
Re: TSB 06-02-32-007, Knock, Clunk or Rattle from front of vehicle [davidwl by islandpete
Jul 25, 2006 (2:51 pm)
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Just had my Maxx LT 2004 in for servicing for the pulsing brakes. Had it in last month and they told me it was in spec and safe to drive. Did not buy this so back in it went. Spoke to the Service Manager and he assured me they would take care of it. Turned the front rotors down because of "Excessive Lateral Runout". The same thing happened to the rears at 18oo mi. Fronts were 11000. Was going to mention the TSB for the clunk on the front suspension but it is not too bad right now. Did not want to tie the car up too long. It will definitely go before too long. A question David by the steering gear do you mean the steering column, because my Maxx recently had the column replaced because of hard or erratic steering and then a total loss of steering(locked).
#25 of 67
Re: TSB 06-02-32-007, Knock, Clunk or Rattle from front of vehicle [davidwl [islandpete] by davidwli
Jul 25, 2006 (4:26 pm)
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Replying to: islandpete (Jul 25, 2006 2:51 pm)

Hi island pete; I should have clarified my symptoms. My electric steering has been problem free other than the clunking ,rattling sound coming from the suspension/ steering rack area over rough pavement....dave
#26 of 67
Brakes and CD changer by maddmaxx
Aug 11, 2006 (1:30 pm)
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Are there any TSB's out there for an intermittent pulsating brake?
 
Also, my CD changer quit working the other morning but in the afternoon it started again. Any similar experiences?
 
Thanks. Great to have this list to find people who understand these cars.
#27 of 67
Re: Brakes and CD changer [maddmaxx] by sgr5516
Aug 15, 2006 (11:06 am)
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Replying to: maddmaxx (Aug 11, 2006 1:30 pm)

GM has TSB for warranty brake service which covers all GM vehicles 1999-2007. It's 00-05-22-002H, last updated June 20, 06. Google the number to find it on alldata.com. It is about 20 pages long and covers brake pulsation problems. I had this problem several times on my 2004 Maxx LS, due to improper torquing of wheel lug nuts. Problem was most noticeable when stopping from highway (like to pay a toll or exit an interstate road). Dealer had to turn the rotors each time to resolve problem. I began to torque the wheels myself anytime they were removed for rotation/service. I never had problem again. Turning of rotors to correct lateral runout is covered under original 3/36 warranty.

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