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Chevrolet Malibu Engine Problems

76 messages,  Last post on Oct 26, 2009 at 8:11 PM

You are in the Chevrolet Malibu Forum. Your Hosts are pat & karens

What is this discussion about? Chevrolet Malibu, Engine


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#7 of 76
Re: Intake Manifold Gasket [barky] by ranger1998
Apr 23, 2007 (5:01 pm)
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Replying to: barky (Apr 06, 2007 7:39 pm)

I have a 2001 Malibu and at 50K miles I had to replace the intake manifold gasket. Now I have around 100K miles and guess what the same problem is happening again. I have spoken to GM and they have not offered any relief or taken responsibility even though I know GM issued an internal service bulletin about this very problem. So... I have joined a class action lawsuit against GM and perhaps something will be done.
#8 of 76
Engine swap wiring problem by jonkholm
Apr 05, 2007 (5:41 am)
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#9 of 76
Engine swap wiring problem by jonkholm
Mar 11, 2007 (8:08 pm)
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I have a 1999 malibu and am swaping out the bad engine with one I found from a 2000. The wiring connection for the injectors is different. Does anyone know if someone makes an adaptor for this? Mine has two plugs - one 8 prong plug and one 2 prong plug. The new engine has a single 12 prong plug. Please help!
#10 of 76
Re: Engine swap wiring problem [jonkholm] by gonogo
Mar 12, 2007 (11:27 am)
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Replying to: jonkholm (Mar 11, 2007 8:08 pm)

Can you just put the old injectors in, I doubt you will find an adaptor.
 You could try the dealer for a repair plug, but you would need to do a lot of splicing.
#11 of 76
Re: Engine swap by retiredarmy02
Apr 04, 2007 (11:12 am)
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Replying to: jonkholm (Mar 11, 2007 8:08 pm)

I have a 1972 Nova and a 1977 Malibu. I'm trying to still the engine and transmission from from the 1977 Malibu into the 1972 Nova. Does anyone know if the this swap will work? Also if it will work is there any modifications that must be done to the wiring, or anything? Or is it a plug and play swap?
#12 of 76
Re: Engine swap [retiredarmy02] by KarenS HOST
Apr 05, 2007 (5:41 am)
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Replying to: retiredarmy02 (Apr 04, 2007 11:12 am)

You might get a quicker response posting your question in Crazy Engine Swap Questions.
#13 of 76
Re: Intake Manifold Gasket [ranger1998] by lineup
Jun 08, 2007 (8:31 pm)
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Replying to: ranger1998 (Apr 23, 2007 5:01 pm)

Today I'm told that my 01 Malibu has the gasket problem and I have a big repair bill. Can you give my some info about the class action suit? (Canada) Thank you.
#14 of 76
Re: Intake Manifold Gasket [barky] by malibujeff
Jun 13, 2007 (7:04 pm)
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Replying to: barky (Apr 06, 2007 7:39 pm)

When I took my '97 Olds Cutlass GLS (same as later Malibu) 3.1 L some years ago to a local mechanic that was GM GoodWrench certified, he showed me a pile of gaskets that had been disolved by their long life orange coolant, and strongly advised changing to standard ethylene glycol green coolant. Heeded his advice, and the car has over 150k miles on it with no intake or head gasket problems. When both '05 and '06 Malibu's are out of warrantee, the same change over to "simple green" will happen to them also.
#15 of 76
Re: Engine swap [retiredarmy02] by malibujeff
Jun 13, 2007 (7:12 pm)
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Replying to: retiredarmy02 (Apr 04, 2007 11:12 am)

If you haven't finished by now and figured it out, I can say with experience that the swap will work. Depending on whether or not the '77 has the 5 wire distributor, you may want to use the one out of the '72 if it is electronic. Other than that, they are a simple swap out for the V-8 models. Be sure and swap the exhaust manifolds because the Nova pipe out pattern is typically different than the Malibu.
#16 of 76
Re: Intake Manifold , blown Gaskets,heads & GM Coolant [malibujeff] by ladymylady
Jun 17, 2007 (5:15 pm)
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Replying to: malibujeff (Jun 13, 2007 7:04 pm)

I just bought a car last week that apparently has been affected by this coolant problem...but they never mentioned a word of it - then again I should have read all of this before I bought, rather than after....meanwhile this is what I found on Consumer Affairs (google it)
 
Just reading up on problems with all GM cars caused by radiator and Dex cool coolant (orange stuff) blowing gaskets...leaking etc..
  
did you check to see what's in your radiator?
  
google Consumer Affairs GM Dexcool
  
hundreds of complaints..
  
one guy says he solved the problem:
  
M L of San Rafael CA (08/26/06) *WE'VE FIXED THE PROBLEM(S)!!
And while it's irritating to look back and see how much $$ I've needlessly thrown at my '92 K1500 Chevy Blazer, several radiators, head gasket, heater core, trans cooler lines, uptake gaskets, pretty much everything that has come into contact with cooling fluids has either corroded or slowly disintigrated. All due to what turns out to be a basic electrical design flaw at GM.
 radiator guy hates Dexcool, suspects that perhaps it's the electrolisis that causes the Dexcool to turn to a jelly goop.
 Says the higher the amp reading in the radiator, the more goopy Dexcool seems to be.
  
 My story: The original radiator in my '92 Chevy lasted a good while (hint: older radiators had A LOT more copper in them). The trouble really all started and in a big way, after replacing the original radiator. I did pay the $500.00 for the new GM radiator. (hint: the newer made radiators have little to no copper in them. They are mostly aluminum and steel) Within a couple months, I started having to dump money into my K1500 Blazer, LOTS of it!
When radiator #3 started leaking, I got fed up with my mechanic, who kept saying, it's a high milage vehicle. I should expect this. Not thinking it was even slightly odd that everything seemed to be connected to the cooling system or somehow come into contact with it, even though nearly every repair seemed to require draining the radiator?? So, I looked for the oldest, greasiest, busiest, radiator shop in my area. First thing the guy did, after hearing the list of repairs I'd made, was to drop a probe in the radiator to check for a charge, in other words, electrolysis. An acceptable reading is .03 amps. I was running at .38 amps!! Turning the engine off it would only drop it to .27 amps.
So, he replaced leaking radiator #3, and rechecked it,.. .58 amps!! It went up! He shrugged and said, new one must have even less copper than the last one. I've seen a lot of these GM's with this crap going on. I've been doing this thing that seems to fix this problem. Then an off-duty local cop pulled in with his Blazer, newer than mine. We got to talking, he'd had most of the same problems and this radiator guy fixed it for him 3 years ago, and hadn't had a problem since.
Here's what my guy did...
#1 - Attached three, braided ground cables, randomly to the radiator and the block, and grounded them.
#2 - Then took a piece of copper pipeing aprox 3 long, with the same hollow as the heater-core hose, soddered a copper ground wire to the side of it. Midpoint on the hose running from the radiator to the heatercore, he spliced this small copper pipe into the line using hose clamps. Then using the ground wire he had soddered to it, grounded it to the engine block.
#3 - Drained and refilled the cooling system with DISTILLED water and GREEN coolant. Dexcool in his experance is CRAP, and I quote him. He did all this very quickly, then dropped the probe into the radiator and poof .02 amps! It cost me $100. He has me come in to recheck the amps once a month. And still 6 months later, .02 amps, and no new problems. I was averaging 1 problem per month, a leak here, a suspicious gasket there. Now nothing. So, it seems to me that there are really two problems. One affecting the other. A cooling system grounding problem, electrolysis resulting in corrosion and dissintigration of parts and gaskets. And then Dexcool which is unstable in an electrically charged enviroment and turns to goop. Maybe I'm wrong but my '92 K1500 Blazer now has 212K miles on the original engine

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