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Electric Vehicle Pros & Cons

1586 messages,  Last post on Oct 23, 2009 at 4:19 PM

You are in the Electric Vehicles Forum. Your Host is pf_flyer

What is this discussion about? Alternative Fuels, Coupe, Hatchback, Truck, Sedan, SUV


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#1507 of 1586
Will new lead acid batteries surpass Li-Ion?? by gagrice
Nov 11, 2007 (8:27 am)
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Developed by scientists at Firefly Energy, carbon foam is a material that's revolutionizing the battery industry. Compared to lead plates - one of the main components of most conventional truck batteries - carbon foam delivers longer service life, increased energy efficiency and better performance under extreme conditions. That's why we used it to create our revolutionary Oasis Group 31 battery. Oasis' carbon foam design resists sulfation and corrosion (two of the primary causes of failure in lead-acid batteries), while dramatically increasing the surface area within the battery, resulting in greater energy capacity, faster recharges, and deeper discharge capability...
 
http://www.fireflyenergy.com/index.php?option=com_content&task=view&id=273&Itemi- d=100
#1508 of 1586
Re: Will new lead acid batteries surpass Li-Ion?? [gagrice] by apeweek
Nov 11, 2007 (9:57 am)
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Replying to: gagrice (Nov 11, 2007 8:27 am)

...carbon foam is a material that's revolutionizing the battery industry...
 
The Firefly product is the battery tech I have been most anxiously awaiting. These batteries will give performance roughly on-par with much more expensive NIMH technology, and should be easy drop-in replacements for existing lead-acid applications. That means lots of EV hobbyists will be able to instantly improve their rides. It should be a shot in the arm to existing EV converters, as well, who will be able to offer a much better product to the general public - inexpensive EV conversions with 100-200 mile driving ranges.
#1509 of 1586
Re: Will new lead acid batteries surpass Li-Ion?? [apeweek] by gagrice
Nov 11, 2007 (1:09 pm)
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Replying to: apeweek (Nov 11, 2007 9:57 am)

The fact that coal is the basis for these batteries it seems too good to be true. With nickel going up by 50% in the last 12 months, has to make NiMH batteries more expensive. Cobalt went from $40,000 to $60,000 per ton over the last year. That will mean 50% higher prices for Li-Ion batteries. I think these batteries are going to be built in the USA which is that much better for US.
 
They are much better for the environment:
 
Firefly Energy’s patented carbon-graphite foam plate technology presents a number of environmental advantages.
 
First, we replace the heavy, corrosion-prone lead grids, which comprise up to 70% of a typical lead acid battery’s weight, with a non-toxic material. Therefore, there’s less lead to recycle at the end of life.
 
Secondly, this lightweight foam is porous, and it provides more surface area for the energy-generating chemistry to occur. This means that less lead chemistry is needed than in a typical lead acid battery, leading to less lead recycled at end of life.
 
Thirdly, because the positive lead metal grids corrode and the negative metal grids sulfate, life is shortened in a typical lead acid battery. The Firefly foam is much more resilient against these two common failure modes. Longer life means a lower volume of batteries recycled.
 
Finally, the technology developed by Firefly Energy reduces both human exposure risk and hazardous waste generation. Batteries containing Firefly’s technology can be recycled through the existing lead acid recycling infrastructure. Other “advanced technology” battery alternatives, such as nickel metal hydride and lithium ion, do not have any recycling infrastructure. In fact, the battery’s owner must actually pay the recycler to take the battery! Carbon is already used to increase the temperature for the smelting of lead. Firefly’s carbon-graphite foam plate material is simply burned away – and actually is a net fuel for increasing smelting temperatures - and the remaining lead in the battery is recycled.
 
#1510 of 1586
Re: Will new lead acid batteries surpass Li-Ion?? [gagrice] by jeffyscott
Nov 11, 2007 (1:33 pm)
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Replying to: gagrice (Nov 11, 2007 1:09 pm)

Cobalt went from $40,000 to $60,000 per ton over the last year. That will mean 50% higher prices for Li-Ion batteries.
 
No, it means the cost of one of the raw materials used is 50% higher for the manufacturer. There is a lot more to the cost of making a battery (and most things) than just the cost of raw materials and there are also things other than manufacturing costs that are involved in determining the market price for a product.
#1511 of 1586
Re: Will new lead acid batteries surpass Li-Ion?? [jeffyscott] by gagrice
Nov 11, 2007 (1:47 pm)
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Replying to: jeffyscott (Nov 11, 2007 1:33 pm)

It looks to me like cobalt is a very important element in the manufacture of Li-Ion batteries. The high cost of cobalt will raise the future price of Li-Ion batteries, to some extent.
 
Whittingham notes that although the titanium sulfide battery was technologically sound, it wasn't a commercial success. Success with lithium-ion batteries came some 15 years later when Sony introduced a battery that incorporated a lithium cobalt oxide (LiCoO2) cathode and a lithium-intercalated carbon (LiC6) anode. The cobalt-based battery was a hit with portable electronics applications because of its ability to store a lot of energy in a small, lightweight package.
 
PS
I think with all the downsides to Li-Ion we should be looking at other technologies. I think Caterpillar has hit on just such a possibility.
#1512 of 1586
Re: Will new lead acid batteries surpass Li-Ion?? [gagrice] by apeweek
Nov 11, 2007 (6:00 pm)
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Replying to: gagrice (Nov 11, 2007 1:47 pm)

...It looks to me like cobalt is a very important element in the manufacture of Li-Ion batteries. The high cost of cobalt will raise the future price of Li-Ion batteries, to some extent.
 
The most common EV lithium battery is LiFePO4, without cobalt. This type of battery is also safer and longer lived than the LiCoO2 cell (it doesn't explode, either.)
 
Materials costs are rising because of the falling dollar. Any materials that can be locally mined will have an advantage.
#1513 of 1586
Re: Will new lead acid batteries surpass Li-Ion?? [gagrice] by reddroverr
Nov 12, 2007 (6:23 pm)
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Replying to: gagrice (Nov 11, 2007 8:27 am)

nice. the more angles worked on, the more likely we get a practical product.
#1514 of 1586
Re: Will new lead acid batteries surpass Li-Ion?? [reddroverr] by gagrice
Nov 12, 2007 (6:25 pm)
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Replying to: reddroverr (Nov 12, 2007 6:23 pm)

That is where I am coming from. May the best battery win. Hopefully one that can be built in the good old USA...
#1515 of 1586
ZAP Xebra passes inspection in the UK by pf_flyer HOST
Nov 20, 2007 (4:34 am)
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The Xebra becomes the first four-door electric car to be approved for street use in the UK.
 
Check the Alternate Route's take on being Street Legal
#1516 of 1586
Re: Will new lead acid batteries surpass Li-Ion?? [gagrice] by tpe
Nov 20, 2007 (5:29 am)
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Replying to: gagrice (Nov 12, 2007 6:25 pm)

Enerdel should be mass producing Li-ion batteries for EVs, PHEVs, and HEVs within the next year. Their headquarters is in Fort Lauderdale and their manufacturing plant will be in Indianapolis. They have already signed a contract with Think Nordic to provide batteries for their EVs to be produced starting in 2009. This contract is estimated to be worth anywhere from 70 million to 200 million dollars. Think Nordic was originally going to get their battery packs from Tesla Motors but has apparently reconsidered.
 
Enerdel's battery technology is similar to Altairnano's, no Cobalt or risk of thermal runaway. They also claim that the price of these battery packs will be low enough to allow for drivers to recoup the initial price premium of an EV within 2 years. We'll see but it sounds pretty good.

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