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Ford F-Series Powerstroke Diesel Problems

760 messages,  Last post on Nov 26, 2009 at 10:17 PM

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What is this discussion about? Ford F-250, Ford F-350, Diesel, Truck


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#724 of 760
Truck is going 2 the repair shop. by maria35
Oct 24, 2009 (8:00 am)
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As soon as I find something from the dealer regarding the coughing and black smoke I will post it. But honestly I think its going to be an on going thing. I have read many posts and it just seems to be like a chronic illness my truck is going to have.
#725 of 760
2003 6.0 problem by eddiew2
Oct 25, 2009 (4:21 pm)
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03 F-250 bought new, now has 160000 miles. I was towing a car on trailer today when I noticed what I first thought was a vibration or torque convertor chatter, let off accerator, re applied and no problem, did this twice, then realized that it was a skip. Later on same trip I noticed huge smoke from exhaust at all speeds, worse under load. Later I hear slight pinging under light load. Also the normal diesel engine noise/rattle is louder than before. Oil level & pressure normal, coolant & temp normal however is overdue for oil change. All symptons appeared within 50 miles. Appears to be extremely rich of fuel, and exhaust smells of diesel fuel. I have had no other problems that re-flash of computer did not cure and one ICP sensor replacement.
Any advice?
Thanks, Eddie
#726 of 760
Re: Truck is going 2 the repair shop. [maria35] by autry_ford
Oct 25, 2009 (8:53 pm)
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Replying to: maria35 (Oct 24, 2009 8:00 am)

Hello maria, if you wish, look back into my previous post (#539 original & #561 fixed). I was having similar problems as you and Eddie (post #725).
 
Basically, my problem began with a little sputtering and black smoke - mostly when towing. It became progressively worse. As it got worse, even when not towing, I could set my cruise control and when going up an incline it would sputter and belch black smoke (locomotive). The only way to stop it was to accelerate into passing gear and it would run like nothing was wrong. If it is the same problem, it won't get any better. It got to where it wouldn't have to be in cruise control or going up an incline and this would occur.
 
The owner at the local Meineke shop had me run a transmission flush. I thought he was crazy but did it anyway. He said some people were having trouble with fluids and torque converters. I had hope because the first trip seemed like things were back to normal. But, on the way back home - same old crap.
 
I was becoming really agravated because there are two local ford dealerships and probably 3 (at best) diesel mechanics between them. Of course there was the perpetual 3 week waiting list to get in (and they wonder why I won't deal with them anymore). In years past, I had purchased other vehicles from both of these, but this vehicle was purchased somewhere else. Therefore, no willingness to help.
 
The dealer I purchased this one from is approximately 1 1/2 hours from home - not real convenient. After only two trips to original dealer, problem was fixed. First time they changed some sensors, etc that were on a recall and they thought was the problem - nope. The second time, with more investigating - they changed my EGR valve/sensor (whatever the hell it is). And of course the extended warranty plan I chose did not cover this. Oh well, I spent a few hundred bucks where if I didn't, I don't think the truck would have been driveable much longer.
 
They also warned me that some fuel and exhaust temp sensors were giving bad readings and may be going bad. If they did go out, you could dump your coolant through your exhaust and burn things up. This job is more like $1100 bucks. I thought the bad readings could have been from the truck running bad because of the other problems. Must be, I haven't had ANY problems since.
 
I have the 2004 6-liter and it only has about 77k miles on it. Other than this problem, I have been very pleased with the truck. Except of course the "sucky" fuel mileage. But, you should know enough to expect that from ford. I try not to visit here too often because of everybody else's horror stories - makes me want to keep the truck parked. I hate knowing so many people are constantly having trouble - maybe I just got lucky.
 
Anyways, hope this helps and wish you luck with your problem...
#727 of 760
Re: 2003 6.0 problem [eddiew2] by autry_ford
Oct 25, 2009 (8:54 pm)
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Replying to: eddiew2 (Oct 25, 2009 4:21 pm)

eddie, see my reply above to maria - hope it helps...
#728 of 760
Re: 2003 6.0 problem [eddiew2] by crazydan
Oct 26, 2009 (7:42 am)
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Replying to: eddiew2 (Oct 25, 2009 4:21 pm)

she,s going to fly apart,the pistons are going to melt,its ford wonderful,none of my fords run either,dead is a ford letter word too!
#729 of 760
Re: Ford F-350 [ricker1] by ajattwood
Oct 27, 2009 (9:13 am)
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Replying to: ricker1 (Oct 20, 2009 6:25 pm)

has anyone mentioned to you to use Injector Cleaner and Fuel Cleaner additives??
No one told us that - of course because they want to replace all the choked up parts - we have 214,000 k on ours and have never used any cleaner additives and it started this choking and sputtering and spewing black smoke - seemed to clog up when we slowed down (driving through town) and then you could feel it clogging up and then spew it's smoke. As soon as we added some injector cleaner it stopped within 3 days!
Hope it helps - sure made us happy !! $10 instead of $2000
#730 of 760
Re: Truck is going 2 the repair shop. [maria35] by ajattwood
Oct 27, 2009 (9:20 am)
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Replying to: maria35 (Oct 24, 2009 8:00 am)

I'd been having trouble with coughing (I called it choking, sputtering and spewing) and the black smoke. Also - I was searching all over the web trying to find answers - seems like its against the law for somebody to come right out with an answer !!
We have an 04 6.0L with 214,000 km on it and no one had ever mentioned using injector cleaner or fuel cleaner additives - because of course they only want to replace the choked up parts ! So we used injector cleaner and fuel cleaner and after 3 days it had stopped - the next tank of fuel we did it again - it sputtered going through town like it had just found a new deposit of gunk - spit it out and has been perfect since. Don't know if it's the same issue you're having but that's what we did and I'm trying to post it everywhere so people can see because it seems to be such a huge issue everywhere!
Good luck !
#731 of 760
6.0L choking, sputtering and spewing smoke by ajattwood
Oct 27, 2009 (9:25 am)
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we have an 04 6.0L with 214,000 km on it and no one had ever mentioned that injector cleaner and fuel cleaner should be used on these motors - because of course they only want to do the repairs for thousands of dollars !! (My husband drives semi and they never use any of these cleaners on their big motors - so we never thought anything of it)
I searched everywhere on the web trying to find an answer and there are a million issues logged with this problem.
We used Injector Cleaner and Fuel Cleaner and after 3 days the choking and spewing stopped. Next tank of fuel we did it again and it sputtered and choked out black smoke through town like it had found new gunk deposits and spewed it out and haven't had an occurence since.
Hope this helps somebody out there - cause you just can't seem to find answers only issues !!
Good Luck cause we love our truck !
#732 of 760
2000 ford f250 started missing all of a sudden by michael351
Oct 28, 2009 (11:16 am)
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I started to work this morning and all of a sudden my power stroke started missing like a V-8 gas engine with only six plugs firing. What and how should I start tracing this problem
#733 of 760
Re: 2000 ford f250 started missing all of a sudden [michael351] by crazydan
Oct 28, 2009 (4:27 pm)
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Replying to: michael351 (Oct 28, 2009 11:16 am)

im not sure, no one has helped me fix my two broke down trucks,1,1999,,,1,2002 f350 diesel are killing my living and life, they don,t run very long unless you are rich and stupid enough to drive a ford , my ford was given to me and it still has caused me to go broke, dead is a ford letter word,,,mine are all dead,and they self disstrucked, you don,t have to do anything wronge,i hate the ford motor co.kepp building junk you stupid bastards!

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