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Caravan/Town & Country Electrical Problems

383 messages,  Last post on Nov 30, 2009 at 1:11 PM

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What is this discussion about? Chrysler Town and Country, Dodge Caravan, Electrical, Van


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#246 of 383
Re: 2005 T&C Dead battery mystery [gliderflyer] by srs_49
Aug 18, 2008 (6:38 pm)
Reply

Replying to: gliderflyer (Aug 14, 2008 9:53 am)

While I may be stating the obvious, if a good battery discharges overnight to the point that it cannot start the car the next day, there is a large "parasitic" drain on the battery when everything is supposed to be off. I had a shorted diode in the alternator on a 76 Datsun 260-Z that did just that. When the car was off, the shorted diode provided a low resistance path to ground which would discharge the battery overnight. The Datsun came with an ammeter as part of the instrument cluster, and it was showing the discharge when the car was off. Replacing the diode pack in the alternator solved the problem.
 
First thing I would do is disconnect the battery at night and see if that fixes/prevents the problem.
 
If it does, then try to narrow the problem to a group of accessories or loads by selectively pulling fuses at night.
 
I know this can be tedious, but electrical problems like you're describing tend to be just that.
#247 of 383
Re: 2005 T&C Dead battery mystery [srs_49] by gliderflyer
Aug 19, 2008 (5:37 am)
Reply

Replying to: srs_49 (Aug 18, 2008 6:38 pm)

Thanks for your reply. I did in fact take the car to another parts store and had them test it again and sure enough the tester showed an overcharge condition along with a "diode fault" error. I'm going to throw a little money at it and replace the alternator tonight and with a little luck it'll be solved. If not I'll do as you suggest with the pulling fuses and such. I'll need to use my multimeter right at the battery as there is no meter on the car.
 
Thanks again,
Randy
#248 of 383
Similar 2005 T&C Dead Battery problem by aromanb
Aug 19, 2008 (8:35 am)
Reply
I have a similar problem as gliderflyer. However, mine is more mysterious as the battery comes up dead almost randomly and needs a jump. For example, we've not had the problem for a month. Then last night we open all doors and back hatch for about 15-20 minuts to adjust seats empty the vehicle. This morning my wife jumps in with the kids and all starts fine, no hesitation. She drives literally less than 2 miles to the car wash place in town, shuts the engine off, and opens doors for a total of 5 minutes to vacuum the car. Timing is true as the vacuum only runs 3 minutes on 4 quarters and kids stayed in seats! She closes the doors, and turns the key and just gets the clickckckckckckckc sound. Dead battery AGAIN. Though I like the fuse idea, I can't explain how the drain could happen that fast, but not overnight? Last resort is to take it to dealer while on vacation and tell them do the fuse test and find/fix the problem. Any thoughts?
#249 of 383
Re: Similar 2005 T&C Dead Battery problem [aromanb] by srs_49
Aug 19, 2008 (5:17 pm)
Reply

Replying to: aromanb (Aug 19, 2008 8:35 am)

Your's sounds more like a flaky connection someplace, maybe in the +12V lead to the starter or starter relay (not sure what Chrysler products have).
#250 of 383
Re: No guages [minvanman] by dodgenightmare
Aug 21, 2008 (5:19 pm)
Reply

Replying to: minvanman (Aug 02, 2008 1:41 pm)

Hi, not sure if I am too late - I just read your post but notice it is from August 2, almost 2 weeks ago,
 
Anyway, the first thing I would check - and this is easier than it sounds, though a little tougher than changing a fuse - is the circuit board that is housed behind your dashboard. It drives all of your instrument gauges. Good thing you have not gone to a dealer - I hope you haven't yet, because I haven't found one single one that actually knows what to do in this case. Anyway, there are some solder points on the circuit board that when they were created were soldered too cold, and over time have cracked, causing a communication breakdown. Find the spots that look like they have a crack or a crack-ring in them and re-solder the spots. It that is indeed what it is, that will fix the problem. Or, if you are not comfortable with a soldering iron, you ould buy a new circuit board and install it - but the soldering iron is much cheaper, trust me - I think I paid $5.00 for mine at the local tool store - Harbor Freight - an el-cheapo one will do the job. Or pay a friend who is handy with one to do the job.
 
I had this very same challenge for two years and tried so many different things - except spend money - until I finally figured ou what it was by pure perseverance. I did the complete job -removing the board, soldering, re-installing, and putting all the dash panels back in about 15 to 20 minutes.
 
I have also heard others who were told by a dealer or a mechanic to change this or that - from Body Control Module (computer) to relay switches, to other expensive things - some up to $3,000 later and still the problem was not resolved. I was not willing to spend that kind of money of people who were just guessing and making a mint in the process. So I was patient and ended up spending only $5.00 to resolve the challenge.
 
Good luck, and hope it helps.
#251 of 383
Re: Instrument Panel Out & will not start [alttab] by dodgenightmare
Aug 21, 2008 (6:18 pm)
Reply

Replying to: alttab (Jun 02, 2008 8:05 am)

Check the instrument/gauge cluster circuit board located directly behind the instrument panel.
 
You will need to remove the front panel housing around the instrument panel to get at it isn't a difficult task - check on-line for some visual instructions if you need help.
 
Once you have the circuit board removed check for solder cracks - a magnifying glass helps but usually you can see them with the naked eye, depending on your eye-sight. Sometimes the cracks look like a little black ring around the point - especially check the points where the main power source connects to the instrument panel (the one you can detach and re-attach (sorry can't think of what to call that at the moment) where the main wires plug into the board.
 
Re-solder all the points, re-install and see how it goes.
 
I had the exact same problem you describe for two years and found the solution through pure perseverance and some inspiration. Once I decided to check the instrument circuit board, I had it out and in and fixed within 15 to 20 minutes and NEVER have had a problem since.
 
The job is easy enough to do on your own 9or ask a D-I-Y-minded friend) with an el-cheapo soldering iron from Harbor Freight or somewhere - I paid $5 for mine - that is all I ever spent on the problem - never replaced any modules, though many suggested I should, or any other parts anywhere. I did suffer plenty of frustration and exercised lots and lots of patience - 2 years worth, so I know what you are going through, and as a one-vehicle guy/family myself shared your anxiety. After I did the soldering thing, never had the trouble again.
 
So good luck, and I hope many others get to read this post.
 
Apparently it all is caused by some faulty manufacturing - the points are soldered too cold and that causes them to crack over time. Temperature changes can also wreak havoc once the spots start to go.
 
And the ignition thing is caused by your computer sensing that there is a communication breakdown and shutting down the fuel relay - that's why you can start and then it dies straight away. The complete NO RESPONSE after X number of tries/attempts to start is your SECURITY SYSTEM kicking in to prevent theft -it senses too many attempts under faulty conditions (out-of-the-ordinary or usual) and shuts the whole system down by disabling the feul relay to function all together and also shutting down the Starter relay. - there is a way to jump the relays - good for "stranded" situation, but that is another post - and a little more tricky. However, if you fix the solder points, you won't need the relay-jump method, anyway . . .
 
The waiting (sometimes for a few or many hours) is the time it takes for the system to clear the error from it's memory/reset itself. Sometimes that only takes a short while, and other times it can take hours. Not sure exactly what causes this, but have a very strong suspicion that it has to do with the cracked spots re-aligning themselves to create at least some contact as the ambient temperature changes - day to evening - allowing contact to happen again.
 
When the instrument cluster goes out while you are driving, the security system is not effected - your car does not die - because you are not trying to start. The dying only happens when in the starting phase because that is what the security system is built to protect - unauthorized use of your vehicle . . .
 
Anyway, hope it helps and resolves your problem. If it does, please post and let us know (and send me a note at igor_speakhotmail.com) and spread the word to others that are suffering the same problem - there seem to be lots.
 
Good luck
#252 of 383
Re: 1999 T & C ELECTRICAL PROBLEMS [4bzzy] by dodgenightmare
Aug 21, 2008 (6:29 pm)
Reply

Replying to: 4bzzy (Jun 22, 2008 2:11 pm)

Not certain about the window not winding up very fast - presume it is also a wiring problem.
 
As to it not starting when instrument gauges don't register at start-up, or instruments dying while driving, check the instrument/gauge cluster circuit board located directly behind the instrument panel.
  
You will need to remove the front panel housing around the instrument panel to get at it isn't a difficult task - check on-line for some visual instructions if you need help.
  
Once you have the circuit board removed check for solder cracks - a magnifying glass helps but usually you can see them with the naked eye, depending on your eye-sight. Sometimes the cracks look like a little black ring around the point - especially check the points where the main power source connects to the instrument panel (the one you can detach and re-attach (sorry can't think of what to call that at the moment) where the main wires plug into the board.
  
Re-solder all the points, re-install and see how it goes.
  
I had the exact same problem you describe for two years and found the solution through pure perseverance and some inspiration. Once I decided to check the instrument circuit board, I had it out and in and fixed within 15 to 20 minutes and NEVER have had a problem since.
  
The job is easy enough to do on your own 9or ask a D-I-Y-minded friend) with an el-cheapo soldering iron from Harbor Freight or somewhere - I paid $5 for mine - that is all I ever spent on the problem - never replaced any modules, though many suggested I should, or any other parts anywhere. I did suffer plenty of frustration and exercised lots and lots of patience - 2 years worth, so I know what you are going through, and as a one-vehicle guy/family myself shared your anxiety. After I did the soldering thing, never had the trouble again.
  
So good luck, and I hope many others get to read this post.
  
Apparently it all is caused by some faulty manufacturing - the points are soldered too cold and that causes them to crack over time. Temperature changes can also wreak havoc once the spots start to go.
  
And the ignition thing is caused by your computer sensing that there is a communication breakdown and shutting down the fuel relay - that's why you can start and then it dies straight away. The complete NO RESPONSE after X number of tries/attempts to start is your SECURITY SYSTEM kicking in to prevent theft -it senses too many attempts under faulty conditions (out-of-the-ordinary or usual) and shuts the whole system down by disabling the feul relay to function all together and also shutting down the Starter relay. - there is a way to jump the relays - good for "stranded" situation, but that is another post - and a little more tricky. However, if you fix the solder points, you won't need the relay-jump method, anyway . . .
  
The waiting (sometimes for a few or many hours) is the time it takes for the system to clear the error from it's memory/reset itself. Sometimes that only takes a short while, and other times it can take hours. Not sure exactly what causes this, but have a very strong suspicion that it has to do with the cracked spots re-aligning themselves to create at least some contact as the ambient temperature changes - day to evening - allowing contact to happen again.
  
When the instrument cluster goes out while you are driving, the security system is not effected - your car does not die - because you are not trying to start. The dying only happens when in the starting phase because that is what the security system is built to protect - unauthorized use of your vehicle . . .
  
Anyway, hope it helps and resolves your problem. If it does, please post and let us know (and send me a note at igor_speakhotmail.com) and spread the word to others that are suffering the same problem - there seem to be lots.
  
Good luck
#253 of 383
Re: 2005 T&C headlights will sometimes not come on [eriefishing] by sdchargerfan
Aug 23, 2008 (12:29 pm)
Reply

Replying to: eriefishing (Apr 07, 2008 6:32 am)

Did you ever figure out the problem causing the headlight issue. I'm having the same trouble on my 2005 T&C.
Thanks,
Ken
#254 of 383
Re: No guages [dodgenightmare] by minvanman
Aug 25, 2008 (8:08 am)
Reply

Replying to: dodgenightmare (Aug 21, 2008 5:19 pm)

It was the circuit board behind the gauges. It's called a variety of things (ckt printed board) I'm not mechanically inclined enough to go the "solder route" . I had a Chrysler mechanic buy it (his costs) and install it "on the side. total costs 370.00. (Dealership in my area wanted 850.00) My thinking on this is that this "board" seems to be a week link that is responsible for a variety of problems. So even if I spotted and "fixed" the breaks/cracks. It may still develop new ones in the future. (due to being exposed to the heat of 170,000 miles. The guy that did it for me is a genius and knows "all things" Chrysler vans. Anyone that needs work in the Atlanta area, let me know and I'll give you his contact info.
#255 of 383
1998 T/C radiator dual fans by glenntuia
Aug 26, 2008 (8:27 am)
Reply
just this morning, after a return drive to the house I turned off the ignition but could still hear the radiator fans still on. I then went to the fuse box and removed the 40a fuse to the dual fans. the fans stopped. i reinstalled the fuse but don't think the fans are working (suppose to come on and off, right?...) actually, the van drives okay, but if the fans are inop wouldn't the engine overheat eventually?

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