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Nissan Altima Engine Failures

497 messages,  Last post on Nov 21, 2009 at 8:01 PM

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What is this discussion about? Nissan Altima, Engine, Sedan


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#220 of 497
Re: 2002 Altima in Trouble [scttcrssmn] by electricdesign
Mar 01, 2008 (3:37 pm)
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Replying to: scttcrssmn (Mar 01, 2008 12:06 pm)

Going back to some former messeges:
 
1. "Mileage got into mid 90’s in late 2007, car started to run rough occasionally, like when there’s condensation in the fuel. Problem was intermittent. Used isopropyl in fuel, but that didn’t fix it. Also, the heater started blowing cool when idle, which made me think low water or weak water pump. Took to my Goodyear mechanic, a good guy and capable mechanic. Looked at computer codes, suggested changing gas cap to clear the codes and radiator cap to see if that improved the heat . He also backflushed the heater core and it got better for a few thousand miles, but it still continued to run rough occasionally for short bursts of time." The occasional rough running, heater running cool, and loss of coolant all point to a head gasket leak. You must check out the cooling system as I outlined in my post #214, point #1.
"I warmed the engine up today (25 degrees here) to make sure thermostat was open, then opened the water reservoir to watch for bubbling. Had to add water first because it was empty again, indicating either a leak or head gasket, correct? Had the engine running constant at 3,000 RPM, but no sign of bubbles, at least not for the 15 minutes I observed." You said that right, having to add water to the coolant reservoir is a sure sign of a leak, and if it is not and external leak, then it is likelly a head gasket leak. I found the bubbles with the engine idling, that is the way you should check it. If it is real cold, the fans probalby wont come on anyway, if they do that means the engine reached full temperature, usually about 200 to 202 degrees, then the fans cut off when the temp drops down to about 188 degrees.
 
2. "Then the excess oil consumption started. Maybe 1 quart / 1,000 at first. Took back to Goodyear January, 2008. Replaced PCV valve, but no change in consumption. Back to Goodyear again February, checked water for trace carbon, but zero. Checked oil for presence of water but none. Compression check yielded 149, 151, 150, 149 which he thought was OK (do you agree?). Did leak down test and pressure held good. Pulled the plugs but they were dry, with a little white powder residue. Replaced plugs. Mechanic found oil in line leading from PCV valve so he replaced the valve again in the unlikely event that the new one he installed the first time was bad. Car is now using about 1 quart / 200 miles. Mechanic thinks he should remove valve cover to see if oil return ports are clogged, allowing oil to accumulate in top side of engine, filling to the point where the PCV is located and allowing oil to escape there." Compression low but even, may be ok. Yes, check oil return holes in the head.
 
3. "So, my question to you – is there any merit in pulling the valve cover and checking the oil return ports, or is it a foregone conclusion that I have the dreaded catalytic converter problem?" Yes, check oil return holes in the head. And you MUST check the exhaust and Cats as I outlined in my post #214, point #2.
 
4. "How difficult is it to get the precat and exhaust manifold unbolted from the head? In the past, I've had bad luck with head bolts - they are usually pretty stuck and I'm afraid of twisting one off. I'd like to disassemble the precat and inspect it for integrity and see if any material inside is loose. And will the 2nd cat disassemble pretty easily?" The Precat comes off fairly easily, you need to squirt WD40 on all the bolts and threads that you will need to loosen, to help them come off, the heat shield may be the hardest thing to get off, the little bolts can be tight to get off. Once that is off, use a special oxygen sensor socket to remove both the oxygen sensors, then underneath the car, disconnect the exhaust pipe from the Precat/Exhaust manifold, remove the studs, as it makes removing the exhaust pipe easier. One of the studs was stuck tight and I had to use a torch to heat the area of the manifold near the stud red hot before I could get the stud loose. Once that pipe is loose at the front end, you can unbolt the back end of the exhaust pipe at the bolted flange in front of the muffler (it has 2 bolts with 2 nuts, very tight, use lots of WD40). Remove this pipe, it has the 2nd Cat in this pipe. If this cat is plugged or restricted, you can unplug it at this time, using a metal bar or rod and a large hammer you can knock the stuff loose out of the end of it to clear the pipe. Now back to the Precat/Exhaust manifold, Loosen and remove the bolts and a small metal support bracket at the bottom of the assembly, it connects the precat to the engine case to give the manifold some lower support. Once all that is taken loose the only thing that should be holding the manifold are the nut and studs bolting it to the head. Soak them with WD40 and the nuts should come off with no problem. The Exhaust manifold gasket is a very nice metal gasket that can be reused it you don't damage it. Once the nuts are removed, put the manifold off the studs and lift it out and check it out completely. If it is damaged or plugged, you can unplug it at this time. Putting it back on with the cat unplugged will cause the service engine soon light to come on with the code that says catalyst efficiency below threshold or simply "bad cat".
 
5. "One thing I forgot to mention in the previous post, the engine oil is black, real black. It gets black very quickly, even after a complete change. And it stays black, even though I'm replenishing it with a fresh quart every 200 miles. " "Had the oil changed three days ago, so I checked the dipstick today to see its condition. It showed full, but I've only put a few miles on it. However, the oil is black again, so it's being exposed to combustion somewhere. This is the reason my mechanic thinks the oil drain pockets may be plugged. What else do you think could be causing fresh oil to blacken almost immediately after a change?" This is not a good sign, it could mean that the cylinder walls are damaged and that the rings are not sealing. The only good way to tell is buy pulling the head and actually inspecting the cylinders, checking the finish of the clyinder walls and measuring them with an inside micrometer. In the case of my daughters 2002 Altima 2.5S, I was lucky, as the cylinders looked in good shape and they were not worn. The oil consumption in my case was fixed with the new valve seals, and the head gasket leak was fixed with a head rebuild, milling the head flat and new gaskets.
 
6. Continued in the next messege.
#221 of 497
Re: 2002 Altima in Trouble [electricdesign] by electricdesign
Mar 01, 2008 (3:44 pm)
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Replying to: electricdesign (Mar 01, 2008 3:37 pm)

Continued from Messege # 220 above:
 
6. "And finally, please help me understand how a bad cat causes cylinder wear and oil consumption. Does a clogged cat cause the exhaust and cat chemicals to back-up into the engine? Does that corrode or wear the cylinder walls? Since I'm now using 1 quart / 200 miles, does that sound to you like it's too late to save it? And if I'm burning 1 quart / 200 miles, whether it's from scored cylinders, bad head gasket, or leaky valve guide seals, why don't I have a sooty black carbon buildup at the tail pipe?" The chemical ceramic material (like sand) comes out of the cat and into the exhaust ports and into the cylinders and eats up the cylinder walls and piston rings, allowing oil to leak up past the piston rings into the combustion chamber and burn up with the gasoline. The oil burns clean, so you don't get much soot, I'm not sure why it burns so clean, maybe computer controls helps it to burn more completely by advancing timing and adjusting the air/fuel ratio.
 
7. Finally, give me what ever information that you can, but it appears to me at this time, if you want to keep driving this car, you will need to set aside a pile of money and set some time aside out of your schedule and put your car on the calendar to do some major work on it. After everything else externally is checked out, you will need to tear down the engine and remove the head for an "Exploratory Teardown", send the head out to be resurfaced and rebuilt (New valve seals and check for cracks or leaks), And check the cylinders very carefully, lightly file the top of the engine block with a long straight file to be sure the deck is flat. If cylinders are good, you may put the whole thing back together like I did, but if cylinders are bad, the engine has to come out. Then you can decide to either rebuild that engine, or replace it with a rebuilt engine.
Good Luck,
E.D. in Sunny Florida
#222 of 497
Re: 2002 Altima in Trouble [electricdesign] by scttcrssmn
Mar 03, 2008 (8:20 pm)
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Replying to: electricdesign (Mar 01, 2008 3:44 pm)

E.D.
Thanks for the detailed reply. I have been off line for a couple days. I will read thoroughly and get back to you.
#223 of 497
Another One Bites The Dust by seanakio
Mar 05, 2008 (7:43 am)
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Hello all,
 
I wanted to let everyone in on what is going on with my very own 2002 2.5 altima with 85,000 miles. About 3 weeks ago I was driving home from work and the OIL light came on. I thought it was just from driving the car from Indiana to Florida and putting so many miles on it in a short time that may have burnt off some oil. I checked it and there was no oil on the dipstick. This freaked me out a little bit and I took it to get the oil changed. About 10 or so days later the OIL light and also the SES light came on. I checked the oil again and there was once again no oil on the dipstick. I put more in it myself and checked to make sure the level was correct after running it for a bit and the oil was BLACK. Very strange after putting brand new oil in. My dad looked around the Internet and found the forums on this problem. I took my car to NISSAN to get it diagnosed and they said the oil was mettalic and that showed signs of wearing on the cylinders. Now that it was diagnosed I called Nissan and after around a week or two ago got an answer back saying they couldn't do anything about it since it was out of warranty, which is understandable but something doesn't seem right about the whole ordeal. Now I am stuck in a perdicament to either rebuild, replace or trade. Any suggestions?
#224 of 497
Re: Another One Bites The Dust [seanakio] by smoothride4me
Mar 05, 2008 (8:02 am)
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Replying to: seanakio (Mar 05, 2008 7:43 am)

About 2 months ago, My girlfriend who owns a 2002 2.5.. Well her car abruptly started to run like pooo..We ended up having it towed because there was loss of power and it couldnt make it up the hill.. Took it to the mechanic and his computer showed it was the trans slipping,, That was mis diagnosed. I told him it was the Cat converter.. He took the o2 sensor out and started the engine.. debris came out of the hole and the car did run better but not perfect for a bit..The car started acting up again, Oil was very low, Very fast.. I changed the oil and within a week it was black but only about 1/2 quart low.. I took it in a few days ago and had them change out the Cat converter at a price of $700.. The car now runs like new, I just need to keep an eye on the oil consumption..I was just curious about the dumb design of having the catylitic converter built on the exhaust manifold, A dealer only part at $500..
#225 of 497
Re: Another One Bites The Dust [seanakio] by laura19
Mar 05, 2008 (8:12 am)
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Replying to: seanakio (Mar 05, 2008 7:43 am)

I am going through the same exact thing! Although my car has 118K miles on it. I am losing a quart of oil every 100 miles. I was told the oil issue was "all set" since I recently had the following repairs w/in the last 3 months: coil pack, titanium plugs, cam shaft sensor, crank shaft sensor, fuel pump, O2 sensors, cat and manifold, oil pressure switch/sender, gasket under valve cover, tune-up... it keeps going. yesterday, I decided to give up. I am going to get rid of the car. My issues go right along with so many of the postings I see regarding the same Model/Make/Year. It's not "all set", in fact is appears worse. I have dumped $2600 into this car - could have had a new engine put in, but expect the same from another 2002 2.5 engine. I'm so sorry to hear you are going through it as well. Nissan will not even discuss the matter w/me - they just keep saying it needs a new engine (which I'm sure is true at this point). I will NEVER buy another Nissan.
Thanks for sharing your experience and I hope it works out for the best for you.
#226 of 497
Re: Another One Bites The Dust [laura19] by electricdesign
Mar 05, 2008 (9:09 pm)
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Replying to: laura19 (Mar 05, 2008 8:12 am)

3 more messeges about the faulty engines in the 2002 Nissan Altima 2.5S, they just keep coming. These messeges really get to me, it is very obvious to me that you DON'T want one of these cars. I wish there was a good way to warn people not to buy these cars. There are many of them for sale right now as I type. Tonight, I searched a popular online cars for sale site, and I found 155 2002 nissan Altimas with the 2.5 engine for sale within 500 miles of me, ranging from $6000 to $11,000. Too many innocent people have bought these cars and have been had!
Once the rapid oil consumption starts and the oil turns black quickly, it is TOO LATE, the engine is TOAST! The Pre-Cat has already eaten the inside of the engine, ate out the clyinder walls and piston rings! A new Precat or parts will NOT fix a toasted engine, only a new engine will, and eventually the same thing will happen again, given enough time and miles.
It looks like laura19 got the right idea and decided to get rid of the car, no sense in throwing good money after bad. I'm sorry she spent so much money trying to fix it, but you get to a point that you must throw in the towel, because you simply can not afford to lose anymore money.
It's just too bad that many people buy cars without first researching them on the Internet. Researching on the Internet saves so much hassle and money! Warn everyone that you can about problematic cars!
Well, good luck to all you guys, and I hope the best for you or at least better luck next time.
E.D. in Sunny Florida
#227 of 497
Hey Everyonee Nead sum Help My dad is looking at an 2002 Altima 2 Point 5s by marcogallo1986
Mar 11, 2008 (6:17 am)
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I red online that back in 2003 there was a recall on the Pre cat. They replaced it with a hollow one this recall was for the 2002 altimas. That is Y manally Verry few of those mottal Year cars are having sum problems. The recall was NOt that whell noen. Has anyone elce Heard about this recall. Happy MOtoring. The altima is Not a bad car. Thankyou guys for reading My posting. Sorry about sum of My spelling. I am Leaguly blind I try my best cant drive the cars lov beeing around Them. Thankyou for taking the time to reed Marco.
#228 of 497
Re: Hey Everyonee Nead sum Help My dad is looking at an 2002 Altima 2 Point 5s [marcogallo1986] by jd10013
Mar 11, 2008 (11:28 am)
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Replying to: marcogallo1986 (Mar 11, 2008 6:17 am)

The altima is Not a bad car
 
of course its not, it's actually one of the best selling cars out there right now. 4or 5 people complaining on a MB about problems they had with theirs doesn't make a car a lemon. But I do understand their frustration. If I bought a car and it needed major work before it even hit 100k I'd :
1. Be pissed off
2. refuse to ever buy a car from that company again.
#229 of 497
Re: 2002 Altima in Trouble [electricdesign] by scttcrssmn
Mar 11, 2008 (8:00 pm)
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Replying to: electricdesign (Mar 01, 2008 3:37 pm)

Hello E.D. Been working with my mechanic on the 02 Altima engine with excessive oil consumption. He got access to Nissan's technical database and discovered there is a voluntary recall on this engine, for a certain range of VIN's, with excessive oil consumption. I'm guessing "voluntary recall" means it's not mandatory, and if you find out about it, Nissan will fix it. There is a four part process that the dealership has to go through to qualify your car for a complete engine replacement, paid for by Nissan North America. Prior to this, I have been in touch with both the local Nissan dealer and Nissan NA, neither of whom offered up this information. I'll be getting the actual printout of the database Wednesday so I'll have more info then. Sounds hopeful, but we'll see if I'm getting my hopes up for nothing. I'll post here what I find out, including the VIN # range. I'll also try to point you to the tech bulletin number so you can take it to your mechanics at the dealerships. More later.

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