Volkswagen Passat Sludge Issues

292 messages,  Last post on Jan 08, 2011 at 7:11 AM

You are in the Volkswagen Passat Forum.

What is this discussion about? Volkswagen Passat, Sedan, Wagon

#261 of 292 Re: [drotse] by debiwilson

Aug 17, 2009 (12:12 pm)

Replying to: drotse (Oct 16, 2008 3:11 am)
Well here it is 2009 and VW wont help me a bit.!!! I have a Passat 2000 and it has SLUDGE..which was removed by the best mechanic I know anymore. Not even a week into enjoying my car...WAMMMMMMMMMMMMMM. Head gasket out!!! So I am so broke from always putting money into the stupid piece of %$&* that now it sits in the driveway. I called them and begged them for help. If anyone is misleading people it is you.

#262 of 292 Re: [debiwilson] by shipo

Aug 17, 2009 (12:35 pm)

Replying to: debiwilson (Aug 17, 2009 12:12 pm)
Was your car properly maintained? Do you have the receipts to prove it? Even if you do, at some point all manufacturers will stop providing free support on their older products, and I'm thinking that a car that is ten model years old is well beyond the point where any manufacturer (VW included) will provide (or even should provide) free relief when a problem surfaces, even known a known problem.
 
Case in point, I had a transmission go out on an older car of mine a couple of years back. The car in question was eight years old at the time and had well over 100,000 miles on it. Did I get upset because the manufacturer had no intention of buying me a new transmission? Heck no, I just ponied up for a new tranny and drove that old car another 70,000 miles before finally trading it in.

#263 of 292 New Passat owner... 104k by bambouleee

Oct 13, 2009 (12:29 pm)

Replying to: shipo (Aug 17, 2009 12:35 pm)
Hello all,
 
My turn to chime in.
I am the new owner of a 2002 Passat, 1.8L Turbo, it has 104k miles on it. I have only had it for about 3 months and so far no problems. I know it is a time bomb…, but… a few more things to add.
First of all, the previous owner “luckily” had an accident which required an engine rebuild (the head was replaced and supposedly the oil system was completely flushed out). I have little details about this occurrence but will try to get a service record through the dealership where it was serviced (Crystal Lake, IL). The timing belt (and water pump) was changed as per the recommended service schedule.
 
The previous owner has evidently used regular oil only (gasp..) and changed it at 5000mi intervals.
I have read hundreds of posts on various forums, and I think it is safe to say that synthetic oil only should be used, as well as shortening the intervals to 3k. My guess is the previous owner has: 1) been very lucky 2) has a relatively new engine which may have prevented the problems from appearing 3) has been good to the car in the sense where he was always careful to have the engine in the “normal” operating temperature before putting more stress on the engine and using the turbo.
 
In my case, I drive the car very short distances to work (only 2mi one way to work), which I know is not ideal as the engine barely warms up and then is shut off. I am also being very careful not to rev it up when the engine is cold, and similarly I try not to have the turbo kick in before properly warmed up. On the weekends I give it more of a chance to warm up and operate in a more normal fashion.
 
Nevertheless, I am more than warned of what can happen.
Time for an oil change has come up. I went to Jiffy Lube, they quoted $65.. they however know that synthetic is needed. The local VW dealer charges something like $80 with synthetic. This is all pretty expensive, but as we know, much less than facing the cost of a major repair like an engine swap.
I am considering doing my own oil change, but to be honest I have never done this, and even though I am mechanically inclined, I am a bit reluctant knowing the problems I can cause if the job is not done correctly. I hear that some people buy their own oil, then bring it to a shop to have the oil change performed.
I also read about the oil filter, apparently the “large one” should be used. I did some research but couldn’t find the part number (found these on pelicanparts.com (http://www.pelicanparts.com/euro/catalog/shopcart/W087/POR_W087_ENGoil_pg1.htm#- item3): 068-115-561-B-M63 and 068-115-561-B-M67; not sure which one is OK to use).
I don’t want to take the chance of having some random shop put in just some regular filter which may cause problems, and would rather bring my own.
 
Do you care to comment and offer suggestions?
 
Obviously a lot of you will say “sell the car as soon as you can” “run while you can” and other “lemon” comments.. with reason I am certain. I have read about enough very disappointed and angry VW customers who will forever turn their back onto this auto manufacturer.
I would like to give it a chance, mostly considering the fairly new engine. Also, selling this thing now I will not be getting ahead (I paid $5100 for 102k, not an awful deal for a mint-looking Passat) and I cannot afford to buy another car now.
I do not even want to think about VW doing anything for me, as I am the third or fourth owner and (some) oil change receipts are definitely missing.
 
Thank you.

#264 of 292 Re: New Passat owner... 104k [bambouleee] by altair4

Oct 14, 2009 (7:41 am)

Replying to: bambouleee (Oct 13, 2009 12:29 pm)
VW part 068 115 561 B is the correct, larger oil filter. This was used in older diesel VWs. I don't know abou the Pelicanparts.com numbers.
 
Personally, I bring my own oil to the dealer; they've had no problem with it. I use Mobil 1 0w-40 which meets the appropriate specs for the 1.8T (VW Spec 502.00). But then I'm still covered by the sludge warranty and I guard my oil change receipts like they are the Dead Sea Scrolls.
 
Changing the oil on the 1.8T has some peculiarities to it. First, there is a belly pan that is attached with half-turn attaching hardware and a 10 mm nut. Second, be very careful that you drain the engine oil, and NOT the transmission (don't laugh - it's happened to ots of people). To gain access to the oil filter from above, simply loose the clamp on the large intake hose and push the hose out of the way. Others movethe coolant reservoir but I don't like to mess with the electrical connection on it.
 
I'll probably start doing my own oil changes once thesludge wrranty expires. I doesn't look that hard at all - I've seen worse; my wif'es Accord has thefilter way up on the back side of the engine and it's directly above the exhaust pipe. Nasty bit of design, that.

#265 of 292 Re: New Passat owner... 104k [bambouleee] by bambouleee

Oct 14, 2009 (9:38 am)

Hey altair4,
 
Thanks for your response. Like your comment about your receipts )
 
Your advice is priceless and will prove very useful.
 
For what it's worth, I received an answer from pelicanparts yesterday, they say both filters fit the same, the only difference is the brand.
 
I went to the local Autozone last night, got Mobil 1 0W40, as well as the matching filter (Mobil 1 M1-301) they recommended. They have a deal I won't advertise here but it's worth it I think (I am NOT affiliated in any fashion).
 
Now it's just a matter of crawling under the car..
 
Thanks again for your help, wish me luck.

#266 of 292 Re: New Passat owner... 104k [bambouleee] by bambouleee

Oct 21, 2009 (7:57 pm)

Replying to: bambouleee (Oct 14, 2009 9:38 am)
Hi again,
 
altair4, I wanted to say thank you again.
I changed the oil myself last week, so far so good. I used the oil and filter I mentioned before.
As for what you called belly pan, yes, I removed that large plastic cover, also noticed there were not very many of those half-turn screws left (only 3).
I was able to get to the filter (i'm skinny) without taking the hose off. You can wedge your arm in there but it's tight. I used an old leather belt to screw the oil filter on and off, worked pretty well. I checked regularly after the oil change, I have not noticed any leaks so far. I wiped the filter with a paper towel a few times, there is no leak either.
 
I will change the oil it every 3000 miles; during the week my trips are very short (2mi), and VW does recommend more frequent oil changes in these adverse conditions.
 
Voila
Wish me luck; good luck to other Passat owners as well.

#267 of 292 Re: New Passat owner... 104k [bambouleee] by altair4

Oct 22, 2009 (6:06 am)

Replying to: bambouleee (Oct 21, 2009 7:57 pm)
Hey, I'm glad it went well! Like you, a lot of my weekday trips are short, but I manage to get the engine good and hot for extended periods on the weekends. Personally, I'm changing oil at about 4,000 miles, which amounts to twice a year for me.
 
Regarding those belly screws...the front ones are important, especially that 10 mm nut on the front. If these fail while the car is at speed, the bellypan drops to the road surface and self-destructs. The back ones are important, too, if you live in an area that gets lots of snow. If they're missing, the pan can kind of act like a snow plow and break the belly pan.

#268 of 292 2007 VW Passat Charging Problem by garyb2

Nov 11, 2009 (8:41 pm)

I have 2007 VW Passat 2.0T with an alternator charging problem. It charges intermittently or not at all. It does not charge the battery fully. The alternator and battery has been replace, however it did not fix the problem. Wiring harness has been check and was found to have good continuity. The mechanic suspects that either the Vehicle System Control Module or the Engine Control Module is faulty. I understand electronic very well; however without schematics for the two modules, I am not able to determine how the two Control units function together. From high level wiring diagram we can see there are two wires that appear to be routed to the alternator field windings. Can you provide any suggestion of what could be the problem or an explanation of how the two unit work to maintain proper charging. B.T.W. the generator warning lamp has never turned on (even though the battery voltage drops below 10 volts).
 
Thanks,
 
Garyb2

#269 of 292 Re: 2007 VW Passat Charging Problem [garyb2] by majicman

Nov 12, 2009 (10:40 am)

Replying to: garyb2 (Nov 11, 2009 8:41 pm)
Hi Gary.
 
I am no expert on these things, but first let me say I think you need to get a second opinion from a reputable mechanic (VW preferably, but not at the same garage you are currently using).
 
Second I have these thoughts on the problem...
 
In order for an alternator to generate electricity the field needs to be energized. This is done (to start with) from the battery voltage. I would check the field terminals to see if there is voltage there when the car is running. If not you have to find out why... a loose connector on the battery? broken wire? bad ground? at the alternator?
 
Since the alternator light is not on I expect that the alternator is working, but the connection to the battery is faulty. This can be confirmed by measuring the voltage out of the alternator... it should be around 14 volts when the car is running.. if it is working properly. If you are getting 14 volts at the alternator, check the voltage at the battery. If this is not 14 volts when the car is running, explore the connections between the alternator and the battery.
 
I once had a Chevy Cavalier where a heavy wire had a small hole in the insulation and antifreeze leaked inside. This caused the copper wire inside to corrode and eventually disintegrate to the point where it would not conduct electricity any more. The wire looked intact but the conductor was not.
 
I would not think the vehicle control unit would be participating in the actual charging of the battery. You do not mention replacing a regulator but then a lot of times those are actually part of the alternator. Check to see if it is a separate component, this would be less expensive to replace than the vehicle control unit.
 
Part of the field circuit is a 'exciter diode' assembly it converts the alternating current to direct current to be fed back to the field (in case the battery does not have enough juice to properly energize the field). This is actually part of the regulator in some vehicles, in others it is part of the alternator. If your car has a separate regulator and that was not replaced it is possible this 'exciter diode' is faulty and not properly energizing the field.
 
I hope this helps.
 
Jim M
 

#270 of 292 Oil Light After an Hour by mark_oregon

Nov 22, 2009 (12:10 pm)

I have a 2002 Passat 1.8t that does just fine until I've been on the freeway for about an hour when the Stop Engine light comes on warning of low oil pressure. I figure it is sludge related, but I've heard more about pressure problems at idle than at 65 mph.
 
Is this likely a coked up intake screen? Any thoughts on cleaning this kind of blockage without dropping the pan, a real p.i.t.a. and $750?
  
thanks y'all,
 
M
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