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Volkswagen Passat Sludge Issues

272 messages,  Last post on Nov 23, 2009 at 10:26 AM

You are in the Volkswagen Passat Forum. Your Hosts are pat & karens

What is this discussion about? Volkswagen Passat, Sedan, Wagon


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#1 of 272
VW Passat Sludge Issues by pat HOST
Mar 07, 2006 (2:11 pm)
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Talk about Passat sludge issues here.
#2 of 272
Passat 1.8 Turbo/ SLUDGE - new engine at 37k miles by pjp9999
Mar 06, 2006 (4:16 pm)
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I am the unlucky owner of a 2002 Passat, which I got almost new w/ 4,000 miles from a relative. I've kept up w/ most of the major tune ups (only at the dealership) but haven't had oil changes every 5k miles. Now I've been told at 37k miles I need a new engine ($8,500) because of oil sludge. This is incredible, if not maddening!!!!
 
I've called VWoA and was told it is not under warranty because I cannot prove I had the oil changed EVERY 5k miles. Of course, the dealership will not help me at all!
 
Has this happened to anyone and if yes, do you have any advice/recommendations as to how to best handle?? I've also been in contact w/ a mechanic who told me it's a engine malfunction because of the size of the engine is too small and the turbo causes it to run hot and create sludge. Half of me wants to seek legal action because there are owners who have changed their oil every 5k miles and STILL had sludge. VW has been open about the problem, extending the warranty to 8 years, but only if you can prove you've had oil changes every 5k, which I haven't. Also, up until a few years ago VW had been using non synthetic oil for service, possible unknowingly fueling the sludge problem themselves.
 
Any advice will be greatly appreciated.
#3 of 272
Re: Passat 1.8 Turbo/ SLUDGE - new engine at 37k miles [pjp9999] by alpha01
Mar 06, 2006 (6:03 pm)
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Replying to: pjp9999 (Mar 06, 2006 4:16 pm)

Sorry dude, this is your own fault IF the owners manual says change the oil every 5k and you didnt. Exactly how often DID you do oil changes/what does the owners manual say?
 
I don't think you have any legal recourse, though I wish you good luck, as you will be needing it.
 
~alpha
#4 of 272
Re: Passat 1.8 Turbo/ SLUDGE - new engine at 37k miles [pjp9999] by jeffyscott
Mar 07, 2006 (5:11 am)
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Replying to: pjp9999 (Mar 06, 2006 4:16 pm)

Yikes, that's awful to have an $8500 repair bill on a 4 year old car. But I can't see how you can blame VW when you admit you did not follow the proper maintenance schedule. If you had the oil changed every 5000 miles and the dealer had put in the wrong oil, then they would be responsible.
 
You might see if you can find someone to put a rebuilt or used engine in for less $$$.
#5 of 272
Re: Passat 1.8 Turbo/ SLUDGE - new engine at 37k miles [pjp9999] by goodegg
Mar 07, 2006 (5:20 am)
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Replying to: pjp9999 (Mar 06, 2006 4:16 pm)

It seems that car should go well over 5000 miles between oil changes, or any car for that matter. I doubt the sludge is from not changing the oil that frequently.
#6 of 272
Re: Passat 1.8 Turbo/ SLUDGE - new engine at 37k miles [leadfoot6] by jaxs1
Mar 07, 2006 (6:09 am)
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Replying to: goodegg (Mar 07, 2006 5:20 am)

He is not saying how often he changed the oil. Was it every 6,000 miles or every 16,000 miles? Maybe the oil was never changed at all.
Maybe there is a defect since he said even some cars that had the oil changed on schedule had the same problem. However, he needed to not exceed the maximum oil change interval if he was interested in keeping the warranty in effect.
#7 of 272
Re: Passat 1.8 Turbo/ SLUDGE - new engine at 37k miles [jaxs1] by w9cw
Mar 07, 2006 (8:50 am)
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Replying to: jaxs1 (Mar 07, 2006 6:09 am)

This is one thing I don't understand, but it's something that I consistently see with a number of car owners. Some owners simply do not adhere to recommended fluid change intervals. This may not be the case here, but it seems to be quite typical.
 
Change your oil every 3K or 3 months, drain and refill coolant at least every 24K or 2 years, and change your ATF every 24K or 2 years. If you follow this schedule, or something similar for your vehicle, you generally won't have any mechanical engine or transmission failures. Fluids are the life-blood of your engine!
#8 of 272
Re: Passat 1.8 Turbo/ SLUDGE - new engine at 37k miles [pjp9999] by ibudic1
Mar 07, 2006 (10:15 am)
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Replying to: pjp9999 (Mar 06, 2006 4:16 pm)

It seems to me that you are trying to find a way that will get you out of a bad situation that you are in. Also by saying that there are owners who have reported sludge forming even if they changed the oil every 5K miles you seem to want to say that this somehow makes VW liable for designing engines that cannot withstand going without the oil changes for very long periods of time, and you want to sue them for this? WHY? Why should a manufacturer be liable for damages incured during consumers' negligant use and maintanace. If VW said that they will not warrant the car that has a problem without proof of maintanace what is the problem with this? If someone maintanins their car per manufacturers recomended schedjule and the engine still brakes, than manufacturer should be liable, and as far as I understand they pay for the damages if this was the case. In your case, the best thing you can do is to change the engine with your own money...
I sugesst that you don't buy a new engine and I sugesst that you call as many junkyards as you can, and find a low mileage engine from a wreck. You should be able to buy a used engine for less than $1K. You should be able to get the engine installed for less than $800 at any smaller shop. PLEASE NOTE tell the shop to install turbo from the swapped engine. Do not keep your old turbo, because chances are it is gone as well. When a junkyard sells you your engine turbo should be included. A new turbo can cost as much as a used engine. If you can afford I actually sugesst you buy a new turbo from garrett that will fit on your junkyard supplied engine, ask garrett what you should buy and than try to find this new on either e-bay or froogle or whatever. Try to buy turbos that are ball bearing and have both water and oil cooling, and when the shop installs it make sure that they know that you want both water and oil cooling for the turbo. Why? Because turbine is the one that distroyed your oil and cooked it to a sludge. Any turbo engine requires good oil. If you are cheap and don't want to spend extra money on the new turbo and don't really care for performance you can keep your old turbo (from the junkyard not your engine) and make sure you install an aftermarket turbotimer ($100-250) in your car. Turbo timers are used to keep the car running even as you exit the car and lock it so that turbo has enough time to cool down by having oil circulating through it, this also slows the process of oil from boiling and turning into sludge.
 Speaking of oil, I think you will remember from now on that it is STUPID to try to save on high-quality oil. With that in mind keep buying good oil. Who makes good oil? Almost everyone. Mobil1 is most common, but it is no better than many others, it really doesen't matter who makes it, what it matters is what SAE/ACEA and API requrenments it passes. Since your car is 2002, AND turboed, I suggest you use either oil that satisfies ACEA E5 or if you cannot find ACEA ratings than use API SL or even better API SM. Now the oil thikness. This is important. The number that stands next to the W tell you how well the oil is suited for WINTER therefore W. So my advice to you is to change oil during the winter and summer times regardless of whether you have or have not went 5k miles in between. For winter I would use 5W-40, so change to 5w-40 before winter like in November or so. And during summer you should really get oil that is like 5w-50, but since this does not exist, you should use any oil that has the second number 50. 15w-50 would be a great choice. So you know why I tell you these things, I'll try to put the stuff in terms almost everyone should understand. The first number tells you how easy it is for oil to move through the engine the first number tells you how well it is suited for winter driving. Oil should flow with a lot less resistance (low viscosity) when it is cold so a low frist number is good for winter, and the high second number after the w should be high for summer. The second number tells you the propensity of oil to thin out at higher temperatures, that is it tells you that the higher the number the higher the weight of it. This is good for hot summer days when idling. If you chage your oil with full synthetics and with the schedjule I told you your engine will last over 150,000 miles with most certanty, all the while it is saving you on gas. I am sorry for your misfortune, but there is really nothing you can do.
#9 of 272
Re: Passat 1.8 Turbo/ SLUDGE - new engine at 37k miles [ibudic1] by jeffyscott
Mar 07, 2006 (10:29 am)
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Replying to: ibudic1 (Mar 07, 2006 10:15 am)

According to VW, should use a synthetic 5W-40 meeting their specific VW standard (502). See:
 
Volkswagen Approved Engine Oil (gasoline engines), and
Choosing the Right Oil—gasoline engines
 
at: http://www.vw.com/owners/serv_care.html
 
(I would guess that using 15W-50 in summer would not cause a problem...just thought it was worth pointing out exacty what VW requirements and recommendations are)
#10 of 272
Re: Passat 1.8 Turbo/ SLUDGE - new engine at 37k miles [ibudic1] by 600kgolfgt
Mar 07, 2006 (12:30 pm)
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Replying to: ibudic1 (Mar 07, 2006 10:15 am)

Couldn't have said it better myself...

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