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Ford Expedition Rear End/Differential Problems

36 messages,  Last post on Aug 05, 2009 at 3:53 PM

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What is this discussion about? Ford Expedition, Car Warranties, SUV


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#7 of 36
Expedition Rear-End Problem caused serious accident by lequia
Mar 02, 2006 (7:09 pm)
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Replying to: mckejac72 (Feb 10, 2006 12:59 pm)

We were driving to a ski resort last week when I began to experience what felt like "shaking" in the rear end. It was almost as if the rear end was "jello" jiggling from side to side. I was on a snowy icy road but this was pretty severe shaking not caused by the snow and ice. I felt like I was loosing control of the vehicle so I slammed on the break. The vehicle spun 380 degrees and landed in a snow bank which kept it from toppling over the edge of the cliff. The rear drivers-side tire was hanging over the cliff and all seven of my passengers (all children) and I were terrified. There was no damage to the vehicle from the crash and once we got it out of the snow bank we thought we were in good shape. Not so! The vehicle continues to feel as if it is shaking like jello in the rear end. Today I had a similar accident in town while traveling only 5 miles per hour after having stopped at a stop light and then resumed driving. There is something wrong- but nobody seems to know what it is. Any suggestions? I refuse to drive it again until this is resolved. Hope someone can help!
#8 of 36
Rear End problem by melc
Jul 07, 2006 (10:47 am)
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Replying to: lequia (Mar 02, 2006 7:09 pm)

my 2003 (39313 miles) has a shuttering as i start from a dead stop and turning left or right like pulling out of my drive or an intersection. dealer says the problem is plates on the rear end. not to worry??? i have had the rear end replaced twice to correct a high pitch whine not i have this. anyone know anything about past problems with 2003 rears..
#9 of 36
Re: Rear End problem [melc] by jason30052
Aug 14, 2006 (11:36 am)
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Replying to: melc (Jul 07, 2006 10:47 am)

I have a 2004 and I have expierenced the same problems. Mine has been in the shop I know of 4 times for the same problem. I took it in today and they told me they had a new updated clutch package to put in the rear end to stop the rubbing grinding feel when you turn. They have also replaced the ring and pinion because of a high pitched whine.
#10 of 36
Re: Rear End problem [jason30052] by scan4567
Aug 19, 2006 (2:36 pm)
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Replying to: jason30052 (Aug 14, 2006 11:36 am)

I also am experiencing this same problem with my 2003 explorer. (grinding and rubbing sound at take off turning left or right) This updated clutch when they installed it did it fix the problem?
#11 of 36
ford expedition by suave2
Sep 19, 2006 (1:49 pm)
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i financed a 1998 expedition with 39047 miles 3 years ago(aug 2003) from a dealership.it came with 22inch rims.i changed the brakes and rotors and found out there was no sway bar!! 6 months after purchase i had problems with the rear axle.i had a hole in the differential cover and was leaking fluids.i bought a heavy duty cover and had it assembled and refilled with the proper fluid.about 5 moths after my differential gears broke,warranty was run out and i paid $2200 for a new axle and labor.COOL!!!!aug 2005 my lower rod bearings were no good{engine problems),i took care of problem and tried to sell the truck...i got a great deal on an extended warranty and decided to keep it and now the heater core doesn't work and it's not covered on warranty.yesterday while driving he just shut off while coming to a light.{luckily i have a jump box in back}it has been well maintained and i now only have 77000 miles {mostly highway}
#12 of 36
Re: Expedition Rear-End Problem caused serious accident [lequia] by tackster87
Oct 31, 2006 (5:36 am)
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Replying to: lequia (Mar 02, 2006 7:09 pm)

We have a 2003 Expedition and it has had the rear end cluthes replaced four times in the last two years. We recently had in the shop again and they decided to replace all the hard parts in the rear end and the cluthes. It was only a week ago it was in the shop and the vehicle is doing it again. Our expedition only has 55,000 miles on it and we are on our third set of tires. I think the rear end problems have worn our tires out too.
#13 of 36
Re: Rear End problem [melc] by ovrwrkd72
Jan 03, 2007 (7:24 pm)
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Replying to: melc (Jul 07, 2006 10:47 am)

I purchased an 04 EB series about a week ago and heard the same rubbing, vibration sound when turning left/right from a stop. I just took it in this morning and got it back this evening, (fixed form the dealer) and here is what I was told. The limited slip rear differential requires an additive mixed with the gear lubricant. This ensures that the oil (grease) can work its way into the clutch and stop the grabbing when one tire is turning more than the other (turning from a stop) Anyway, I haven't heard or felt anything since I got it back so... These are reputable mechanics and dealers however and this is the 3rd vehicle i have purchased from them & they have always done me right.
#14 of 36
Re: Rear End problem [ovrwrkd72] by alwaysfords2
Jan 04, 2007 (7:19 am)
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Replying to: ovrwrkd72 (Jan 03, 2007 7:24 pm)

Even with the additive the clutch packs go bad. Changing the fluid will buy you a little time, but you'll be back. I'm on my third set, and going for fourth when I get a chance. I haven't had to pay for any of them yet, but I'm going to be even more annoyed when I do. They used to replace the whole axle assembly but stopped that when they realized what it was costing. Instead they now send the dealer 15 individual part numbers and have them do the leg work of assembling it. I have 70k miles on it ('03)
#15 of 36
Differential Clutches Go Bad by benson10
Jan 24, 2007 (7:09 pm)
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At last, after thinking that all the shuddering when starting a left or right turn from a dead stop was "characteristic of 4 wheel drive ... the awful truth. This is a well known problem associated with improperly seizing limited-slip differential clutches. Ahhhhhh the good news, Ford will repair their design/build fault in my 2003 Expedition for only $835 of my money. I started noticing this uncomfortable rumbling and shuddering over a year ago, and someone mentioned that 4 wheel drive vehicles did that. So for more than a year, I've suffered in silence while the racket became more and more annoying. This problem on top of a transmission/transfer case leak at 50K ($357.46 with ZERO assistance from Ford) has pretty much convinced me that I am going the Toyota-Honda route in the future. It's bad enough that Ford is building (in my case) an inferior product, but you'd think that they would be a little more accountable.
#16 of 36
Re: Differential Clutches Go Bad [benson10] by roybus14
Feb 09, 2007 (6:58 am)
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Replying to: benson10 (Jan 24, 2007 7:09 pm)

I purchased my 04 XLT brand new in Feb. 2004. About a month or two after I had the vehicle, I started experiencing the same problem with rear differential. I researched this by going to NHTSA's website and looking for TSB's on this. I found it, printed it out took it to the dealer and they fixed everything free of charge. This is a known problem with 03 and 04 Expeditions and if your truck is under warranty, they should not have charged you for it.

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