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Suzuki Aerio Maintenance and Repair

424 messages,  Last post on Nov 29, 2009 at 11:44 AM

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What is this discussion about? Suzuki Aerio, Hatchback, Sedan, Wagon


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#377 of 424
Re: aerio 2003 maintenance [brianm6] by rarchimedes
Feb 26, 2008 (9:56 pm)
Reply

Replying to: brianm6 (Feb 24, 2008 11:53 am)

As has been noted on here before, if you don't have a good local tire dealer, you can get good tires from tirerack.com, dirt cheap. I bought a set of the following tires for $188.00 plus $41.26 for shipping all four from Louisiana to Texas.
 
215/50HR-15 Kumho ECSTA 711
 
They have warehouses around the country and I think in Hawaii and Alaska that limits the shipping distance and therefore the cost. In any case, that was $47.00 per tire plus $10.31.5 per tire shipping and $14.00 per tire mount and balance at my local tire store, so for a little over $71.00 per tire, I had a really good set of tires that no local store would sell to me for less than $90.00 per tire plus mount and balance, so I saved $33.00+ per tire and I did not have to pay sales tax. That size is less than 0.08% different in diameter from the 195x55x15 tires that are standard on the car, and they are smaller, correcting the very slight upward error of the Suzuki digital speedometer. The 205x60x15's are 5.2% larger than the OEM tires, meaning that they register 3 mph low at 60 mph, and that could end up costing you a ticket. The 215x50x15's are the only size that is really close in 15's, though you can use 185x60's and still be less than 1% off. If you don't mind approximations, you can go to an online tire calculator like this one:
 
http://www.miata.net/garage/tirecalc.html
 
You still have to calculate the percentage difference, but you can get what you need. The 215x50's rub very slightly in extreme bumps, but I haven't had any problems except when I got into some sticky mud that pushed off my decorative moldings, but that might have happened anyway with the mud that I was into. The problem with the 185x60's, if you can get them, should be checked for load capability and you will get some distinct tail end float in hard cornering. That's why I went to the wider tires in the first place...the regular floated out too much for my taste. Also, the Kumho's I mentioned are uni-directionals with a V sipe, which makes them handle really well on wet pavement, which standard all-weathers do not. The standard tires on the Suzuki might as well be water skis in the rain.
 
Good luck
#378 of 424
slipping clutch by rbarnett
Feb 28, 2008 (2:36 pm)
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i have a 04 suzuki aerio.the clutch is slipping,is there anything i can do to adjust this
#379 of 424
Re: slipping clutch [rbarnett] by logmgr
Feb 29, 2008 (3:26 am)
Reply

Replying to: rbarnett (Feb 28, 2008 2:36 pm)

I may not be correct,however, I believe that clutch to be fluid controlled, hence there is no adjustment.
Check the fluid level.
#380 of 424
Loose plugs!! by brianm6
Mar 01, 2008 (12:27 am)
Reply
Thanks to logmar for the info on the oil, got that done
 
I checked the spark plugs and found them loose, did not have to use a handle on the socket/extension to take them off!! I had no info on the torque for the plugs, I set them at 20 foot/pounds, should do the trick...may not be a bad idea to check your spark plugs if you are experiencing poor gas mileage and or loss of power.
 
If any one knows the torque for the plugs, would not mind knowing how far off I'am at 20 foot/pounds....
I agree with the reply to the clutch problem: you may need a new clutch unless your fluid is low (or has somehow gotten air in the system); then make sure your foot is always on the foot rest, never resting on the clutch unless you are shifting gears (I also believe in leaving the shift lever alone, unless shifting gears also...
#381 of 424
Re: Loose plugs!! [brianm6] by pychogirlfrien
Mar 01, 2008 (8:22 pm)
Reply

Replying to: brianm6 (Mar 01, 2008 12:27 am)

According to the Suzuki Aerio service Manual, the answer is 18.0 lb-ft, FYI.
 
V
#382 of 424
Re: Loose plugs!! [pychogirlfrien] by brianm6
Mar 01, 2008 (10:27 pm)
Reply

Replying to: pychogirlfrien (Mar 01, 2008 8:22 pm)

Many thanks on the plug torque, will correct soon. I was surprise to find them so loose, and 2 of them had marks of leaking compression (car has now ~56K miles)
#383 of 424
Re: slipping clutch [logmgr] by rbarnett
Mar 04, 2008 (2:40 pm)
Reply

Replying to: logmgr (Feb 29, 2008 3:26 am)

you are correct about the clutch,it is fluid driven,checked that.i have to bite the bullet and install a clutch...lol...thanks for the reply.ricky b.
#384 of 424
Re: slipping clutch [rbarnett] by bachman
Mar 09, 2008 (1:26 am)
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Replying to: rbarnett (Feb 28, 2008 2:36 pm)

Mine is an 03 but I had a mechanically gifted friend help me once by adjusting the pedal position ?? as it was starting to slip before it want bad. This may not be what you are asking but I did want to add that online I found clutch kits for around $200 when I need to start shopping. Someone in town had one laying around and let it go for around $100. MY clutch went early likely due to my kids letting their frinds learn a manual trans on my car .... just a guess but it happened aroud 55,000 miles or so... good luck !
#385 of 424
Re: slipping clutch by rarchimedes
Mar 09, 2008 (7:38 am)
Reply
It's a hydraulic clutch, and I don't know why that makes it any less adjustable than any other clutch. Granted most clutches don't have a huge range of adjustment, but my mechanic said that he could adjust it somewhat. There are wet clutches and dry clutches, but that is a whole different subject.
#386 of 424
Transmission Control Module by dkarasin
Mar 28, 2008 (5:40 am)
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I have a 2003 Aerio SX AWD with the 4 speed Automatic transmission. I have had two problems that seem to occur more when the car is cold. The car will not shift into 4th gear until the engine cool light goes out. The dealer told me this was normal but I have had this car since '04 and I don't remember it doing this until about a year ago. Also the car will not always shift into the low gears from a stop. I can manually do it this some times causes a code P0717. The dealer checked the wiring and then decided that the Transmission Control Module was bad and not covered under the 7yr/100,000 mile power train warranty. The cost is $770 plus programming and installation.
 
There is now way I can spend nearly $1000 to fix this. Has anyone used one from a junk yard? What years and models would work?

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