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Ford Excursion Maintenance and Repair

423 messages, Last post on Nov 23, 2009 at 6:41 AM
You are in the Ford Excursion Forum. Your Hosts are steve_ & tidester
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Hi--I'm lookingf at moving from an Expedition to an X. We have a 30' trailer that the Exped doesn't pull very well. I was thinking of a diesel but I recently got a message from a dealer that there were problems with the 6.0 in terms of getting parts and "they have been having some problems with that new engine" (quote). Anyone out there with a 6.0 PSD that can either back or refute this info? I've owned/driven Fords going back to my dad's '57 Fairlane and '58 Edsel Corsair (wish I had them now). I'd like to stay with Ford (I have an '03 Ranger 4x4 that pulls a UHaul 6x12 trailer as well as my wife's '00 Expedition. Thanks |
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My new 2003 Excursion seems to lacking in the brake department. Poor stopping ability and mushy pedal. Pedal can be depressed to at or below accelerator pedal. On two occasions at less than 5 MPH on an incline I did push on the accelerator while pressing on the brake pedal. This dangerous. Anyone else have this problem?? Thanks, Richard |
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Ok Excursion people, now that I have your attention with the subject, here the story: Since new I have been plagued with this clunk or banging under the drivers floorboard. The dealer replaced the swaybar links, no fix. I have been under this thing many times hitting parts with sledge hammer (carefully though!) and a rubber mallet trying to figure what is that damn clunk! I even tightened the body mount under the pedals. Finally, Saturday I was determined to take another look around underneath. I saw a difference in the way the rubber mounts looked from left to right. It looked the the orange paint had been peeling off the left side due to excessive flexing. I removed the bolt, wire brushed it, lubed it with anti-sieze compound, put a large lock washer (the only large spacer I had- a flat washer or two would work fine) with a thickness of about 4mm- 5mm, I jacked up the body and inserted a foam pad to help insulate it. I then reassembled it and torqued the sh...oops the heck out of the bolt. It has been two days and it seems to be gone!!!! I cannot tell you how HAPPY I am that it is finally gone. I wonder if I should package these items and sell them to Ford as a repair kit? Perhaps the body is not even? Perhaps that mount is not up to specs? Perhaps the perch was welded in the wrong position? What ever Ford did, I believe it is finally fixed. Good luck to all those still experiencing this headache. Saul. |
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| I too have found that the culprit was the cab mount. I've replaced the lower insulator and bolt twice in 70K miles. The original I over torqued and actually stripped the threads in the lower insulator. Ford also fixed it once at 36K miles and put an extra spacer between the body and upper insulator. I believe the torque spec is 80 ft lbs. I hope the last fix will last. Glad you finally got this resolved. | |
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This Question is for JOGIBA or anyone with a 6.0. At 70 MPH, what does your Tach read? Just wanted to know with the 5 speed vs. 4 speed auto. trans. Thanks.
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| Have an '03 4x4, never tow, at 26,ooo had 'warped rotors' which were resurfaced. Again at 33,000 were again warped and the dealer replaced them this time . Dealer suggested it was due to my driving and they would not replace or fix them again (on warranty). Am I the only guy with this problem? Otherwise like the truck but want to find a good mechanic outside the Ford dealer because that comment pissed me off. | |
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Replying to: dfc (Sep 29, 2004 7:12 pm) Also, the manual states transmission fluid replacemnt at 30K. I requested the dealer drop the pan and replace the filter as well, instead what I got was the "Power Flush" using the trans cooler lines. This makes me nervous as any particles trapped in the filter either stayed there or are now circulating in the tranny if they didn't come out in the flushing process. Am I being paranoid??? Other than that, at 30k, no complaints!
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Replying to: dfc (Sep 29, 2004 7:12 pm) Ford recommends that the rotors be turned on the vehicle, their brake lathe attaches to the caliber mounts. I have also discussed this problem with an employee of a wholesale brake supply shop after I turned my rotors the first time. He happen to personally have an Excursion and was working with a couple other Excursion owners. They all had just replaced their rotors with an aftermarket rotor. There are high performance rotors such as the type with holes in them or the ones with slots on them. At his shop, they only carried the rotors with slots. I checked back with him recently after they have placed 10,000 or more miles on each vehicle. He reported that they were all very satisfied with the aftermarket rotors and that the Chief of a local Fire Department had just purchased some for each of his Excursion at his Department. I also understand that Ford has made a number of improvements with their 2005 Ford Super Duty Trucks, including larger rotors and disc brakes. They have also improved the design and/or size of the frame, the leaf springs, suspension and steering to name a few. I hope for new 2005 Excursion purchasers that the same changes were made to the Excursion! |
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I mentioned back a while about doing Cryogenics to my brake rotors. Excursion Owners site. I have done the process to bran new rotors from Ford and and had them installed just a few days ago. It seems that the more I drive them the better they get. Mabey It's my imagination, Mabey not? If they don't warp that will be the biggest test. The place that did my Croy-process (Cry-con) Offered to do the process for free. That is a straight up good person!! ($250.00) I'll will provide the service receipts from previous Excursions that I have had and they will start building a data base for the Excursions and see if the brakes start acting up again. I think this will solve the brake problem. I wonder if the F350's & F250's have had the same warping problem? I'll would be willing to bet on it. Gas mileage on the new Excursion V-10 (10.0 to the mile) with 4.30's ratio. Not as good as the 3.73's ratio (12.0 to the mile). But the thing has less than 3000 miles on it and still needs to break in a little more. Best one I have had yet. 2004, Eddie Bauer Package, White with Tan trim,all the options,rear sensor is very useful if you have a trailer and no one to guide you back, K&N cold air intake, BFG's & the coolest most useful thing is the preset adjustable peddles and seat position. I love it because my wife is short and I'm tall. So you get the picture. That's all for now. C/ya Later Andrew |
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Replying to: agoodwin (Oct 26, 2004 6:29 pm) |
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