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Ford Excursion: Accessories & Modifications

29 messages,  Last post on Sep 13, 2009 at 6:28 AM

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What is this discussion about? Ford Excursion, SUV


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#1 of 29
Upgrades by dustytruck
Oct 18, 2001 (9:03 am)
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So far for my 2000 v-10:
Tinted darker all around: $120
Kelly AWR 285-75-16: $548 installed out-the-door (they ride very nice)
PIAA hi-intensity bulbs
Bilsteins shocks all around
Hellwig rear anti-sway ($148 w/o labor)
K&N air filter
running Mobil 1 oil.
#2 of 29
Excursion Mods by 390gt
Jan 29, 2002 (9:32 am)
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2000 V-10 4WD 32k miles:
Edelbrock shocks at 7k
Pro-comp steering stabilzer 6k, replaced at 10k
BFG AT KO 265's 17k($750 at Sears)
Timbren load boosters on front
K&N air filter
Last 2 oils changes Mobil 1
Fog lights behind grill
Larger Bosch wipers front and rear
Higher intensity headlight bulbs
#3 of 29
High Intesity Bulbs by nansen
Mar 29, 2002 (9:48 am)
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What bulbs did you put it in? I put in a set from JC Whitney, I beleive they were 95/100W. After some time I noticed that the headlights were runnig real dim at times. Checked the bulb connectors and found that the center pin on the plastic connector was melted back on bothe of them.
#4 of 29
Aftermarket Suspension by automan227
Jun 25, 2002 (2:57 pm)
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We lover our 02' Excursion Limited PSD 4X4 however it is a little difficult for our youngest child to get in and out of the truck. Is there any type of Air Suspension out there that will lower the truck for entry/exit and then raise it back to its regular ride height? What I am looking for is something like what the Lexus LX470 has on it.
 
Any ideas?
 
Thanks.
 
AS
#5 of 29
High intensity bulbs and more mods by wavshrdr
Jul 08, 2002 (10:12 am)
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Hello all!
 
I highly recommend the Sylvania Silverstar bulbs (9007 size for the Excursion) if you want an excellent bulb that is both brighter and whiter than stock. At the same time I would suggest getting rid of the crappy stock wiring harness and going with one from www.suvlights.com (you can get the bulbs there too). You would be surprised what a difference going with the stock bulbs but upgrading the wiring harness can make.
 
While you are there check out have the harness setup so that when you engage the high beams, both the high and low beam filaments go on at the same time. What a huge improvement in the lighting of my truck for under $100. If you go with higher wattage bulbs, the stock wiring harness is a real drain (pun intended). There is a pretty big voltage drop across the wire indicating a lot of resistance so your stock bulbs don't even their full voltage let alone your newer higher wattage bulbs. Another handy little device is a set of auxiliary lights that bolt on to the rear hitch that add a lot of light when you are backing up but don?t interfere with your hitch.
 
Some other mods worth considering are getting rid of the stock crappy shocks. I have a diesel "X" (Excursion) and the stock shocks are miserable. Even new they were pathetic. If you want to be amazed, go look at the clearance between your axle and springs and the bump stops (little rubber bumpers above the springs). The bump stops are the last line of defense for your stock suspension to prevent severe damage if you hit a big bump. It helps control the suspension when it "bottoms out" so you don't feel it slam really hard.
 
If your truck is like mine, there is less than an inch (closer to half) of suspension travel!!!! Most cars and trucks have 3-4? of suspension travel. Brand new, my truck had less than an inch. What this means to those of you who don?t understand suspension systems is the truck rides like crap compared to what it should do. There is no suspension available to absorb the bumps. I think Ford put a very soft spring to make it feel better on some freeways but its WAY too soft and causes problems. Ever wonder why your Excursion wallows like an elephant in the river when you go around turns? Three reasons: crappy shocks, no rear sway bar and too soft of springs.
 
After replacing my shock I couldn?t believe the difference it made. Much ?crisper? handling AND better ride both. I drove an X with a rear sway bar and I gotta have that. There is no mistaking that it is still a truck but what a difference. It?s a lot closer to a sports car than it is a truck after these mods.
 
For those of you looking at improved power AND mileage for your diesel, run, don?t walk, and buy a SCMT programmer for your rig. SCMT is Super Chips Micro Tuner that reprograms your ECU (engine?s computer) for more performance and better mileage. It makes the truck run like it should have from the factory and it also improves the transmissions shifts (both quality and smoothness) and reduces the temperatures too.
 
Now for the really bad stuff about the truck (but easily fixed). Ford in their crappy design of the diesel?s fuel system cut a lot of corners. It makes the engine much louder than it should be AND sacrifices both fuel economy and performance. The stock fuel injection system loves to suck air. This air is bad for the fuel injectors. There are many places this truck can suck air in the fuel system. Rather than bore you all with a lot of technical descriptions, go to www.ford-diesel.com (if you have a diesel) and browse through the forums for the ?7.3L Power Stroke Engine and Drivetrain? and look for fuel mods or the h/x mod or the pre-pump mod or the tank mod.
 
Believe me, after you do some of the things, you will be amazed at the difference in your truck. My 4WD diesel X will routinely get close 20 mpg on the highway with the AC on at 70 mph and a pretty full load in the truck. When I started out, I was only getting 16 mpg under the same conditions. Check out some of the mods before the damage is done to your truck. If you have a diesel, I highly recommend getting a set of gauges (boost, EGT, tranny temp) as well as a turbo time or turbo nanny. This will add years of life to your engine.
 
Hope this helps some of you. I love my truck but I am aware of its shortcomings too.
#6 of 29
SCMT & other mods by 01exc
Jul 31, 2003 (5:25 pm)
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I have an 01 X w/7.3 with 45000 mi. I have had so many repairs (turbo, intercooler, A/C, alternator, front lock-out hubs, window motors, radio/cd player, headlight switch, etc., etc.) that I can't even remember what all has been done. The weird part is that I still love the truck. I am extremely particular with my vehicles and never abuse them, so the repairs are not a result of that. It has used a qt of oil every 1100-1300 mi since it was new. Two friends of mine who also have Xs don't use any oil between oil changes. In one of their trucks the oil stays crystal clear for at least 4000 mi. In mine the oil is dirty in 500-1000 miles and we are both using Rotella. Ford says there isn't a problem until it starts using oil at the rate of 1 qt in 800 mi! Can someone report honestly what their oil consumption experience has been?
 
Additionally,I was unhappy with the towing performance and fuel mileage. I pull a 5500lb (loaded weight) "V" nose, fully enclosed snowmobile trailer. I got 7-9 mpg while towing at 65-70 mph during the last two winters. I would get 13-15 mpg highway with just the truck. Not the kind of mileage I expected when I bought a diesel. I looked into the performance chips/programmers and decided to try the Super Chips Mod #1705. What a difference! The truck is way more responsive, extremely powerful and I picked up 3-4 mpg highway. I have yet to tow with it but hope that I can at least hit 11-12 mpg. My combination city/highway is 12.5-14.5 mpg.
 
As far as the axle bumpers in the front, does anybody know why the Xs have such sort travel and the identical chassis in a P/U has 4"-6". I have asked Ford via email and gotten no response. Since no one will talk about this I have a theory. I think that Ford must have had a roll-over problem during development and solved the problem by limiting the front suspension travel. If the front-end can't dive excessively in a turning/avoidance maneuver then you decrease the chances of a roll-over.
 
I would be very curious to hear some other figures on mileage, oil consumption, performance, problems, etc. The buddy who's oil stays so clean (02 X, 7.3) has let me program the 1705 into his truck for comparison. I was shocked to find out that the power increase was obscene in his truck. Not only that, but after de-programming his truck and driving it, I was disgusted to find out that his X ran as good in stock tune as mine does with the full high performance tuning from the 1705. We then installed a temporary boost gauge first in my truck then in his. Mine would boost no higher than 15-16 lbs in stock tune while his would boost 18-19 lbs in stock tune. I called International and they said that they like to see 19-20 lbs. That tells me that something is wrong with my truck but three dealers have said that nothing's wrong.
 
Any suggestions!!
#7 of 29
FOG LITES ...390gt by rscott6
Jan 30, 2004 (1:09 pm)
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390gt..Did you make your own mounting brackets for
those fog lites..behind the grill?
#8 of 29
Reply about FOG Lights by 390gt
Feb 06, 2004 (8:15 am)
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Since then I replaced the fogs behind the grill with Hella 550 driving lights. Yes I did fabricate a bracket. Moved the fog lights into bumper opening like factory lights. I also converted to U-code front springs and took out the Timbrens.
http://www.superford.org/registry/vehicles/index.php?vID=2305&- profile=1brens.
#9 of 29
Re: SCMT & other mods [01exc] by ed269
Aug 20, 2004 (12:51 pm)
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Replying to: 01exc (Jul 31, 2003 5:25 pm)

Sorry for a dated reply. I have an 02 diesel. I get up to 16-18 mpg when not towing. With heavy city driving it will drop to 14-16 mpg. These numbers are with the Banks kit I've had for the last 18 months. And these numbers are manually calculated. I found the Ford display shows mileage that is 1-2 mpg higher than actual.
 
When towing a travel trailer weighing about 9500# I will get between 8 and 12.5 mpg. The average is close to 10 mpg. This is at speeds up to 70-75 mph. When I slow down to 60-65 mph it is at the higher figure above. With the Banks kit I can pull in OD on all but the steepest grades.
 
I have yet to figure out the wide variance but speed, winds, outside temperature, and road grade all playing a part. Our trips have been from NC to CO and WY. Last year we hit temp up to 109 degrees.
 
When not towing I will not add a quart in 5,000 miles. I use Amzoil 15w-40 synthetic oil. When towing, I'll add a quart about every 2,500 miles. My oil does not get really black unless I am towing. I've had car diesels before and was very surprised at this. I was use to pitch black oil in 500 miles.
#10 of 29
Re: SCMT & other mods [ed269] by e350v10
Aug 29, 2004 (5:22 am)
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Replying to: ed269 (Aug 20, 2004 12:51 pm)

Which Banks kit do you have? Was there a marked difference? I am putting a Six_gun bundle on a 6.0 - what can I expect?

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