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Toyota RAV4 pre-2006

2123 messages,  Last post on Aug 20, 2009 at 7:57 PM

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What is this discussion about? Toyota RAV4, SUV


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#1704 of 2123
2003 Dash rattle by escapenut
Dec 29, 2004 (12:01 pm)
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Finally got around to taking my wife's 2003 RAV4 2WD back to the shop for the dash-rattle which first started to mainfest itself a little over a year ago (I was hoping it'd go away... it didn't).
The sound was registered and heard by both the Service Manager and examining tech.. The TSB dash noise-rattle kit was used to fix. On the way home, noise came back worse than ever in the dash. Took it back 2-weeks later and they applied a complete dash noise reduction kit per Toyota. They kept the vehicle overnight, took apart the dash completely to apply the foam-pieces
and spacers. This seemed to have solved the problem as of yesterday. This work is covered under warranty and if recognized the dealership will fix-it (at least mine did). They did not argue or attempt to pass this off as 'normal', because it was clearly audible. Apparently this seems to be more of extensive problem with RAV's
than Toyota wishes to admit. Don't know about the 2005's, but 2000's - 2004's have had the issue with the cowl/dash noise. My wife
loves her RAV4, but the noise was driving her crazy. As frustrating as this is, I refrained from being confrontational with the dealership.
Instead both times I used firm but soft(er) tones
explaining the problem and that I would be disappointed if Toyota had this issue that couldn't be fixed... yada, yada. In this case positive measures prevailed and for now the RAV is noise-free from the dash. We even got a couple of coupons for free-oil changes thrown in for our patience.
 
Actually, I'm disappointed that Toyota has not fixed the problem at the factory from the 2000 model-up, but at least this dealership didn't seem to run from the issue.
#1705 of 2123
Re: 2003 Dash rattle [escapenut] by rav4u
Dec 30, 2004 (4:38 am)
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Replying to: escapenut (Dec 29, 2004 12:01 pm)

I agree with you about the dash rattle. Why hasn't Toyota fixed the problem at the factory? That's pretty lame if you ask me. It's known problem for years that should be addressed and fixed before it reaches the consumer. It gives me the idea that Toyota doesn't care. My dash rattle was supposedly fixed and now is back with a bad squeak to go with it everytime I hit a small bump in the road. It's totally annoying. Did anyone find a fix for the squeal sound the RAV4 has? The dealers claim it's normal intake noise, but it wasn't there when I bought the RAV4. If it was I wouldn't have bought it.
#1706 of 2123
Dash Rattle by escapenut
Dec 30, 2004 (5:43 am)
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My wife's RAV4 has been ultra-dependable to date
other than the dash-rattle which is a major annoyance over rough surface roads. Ironcically, the dash rattle did not start immediately after purchase. I think my wife first heard it and then me about 1 yr. ago. Then is started to become more intrusive. I will admit that it seems to be worse during the colder-winter months.
I printed off the cowl-rattle cure for the RAV4
that someone had thoughtfully written, with pictures. I've filed it but may get it out just to review the procedures for the permanent-fix
(aftermarket) fix that was formulated just in case it's needed again. Again, the final fix was
a dealer applied complete dash-rattle kit from Toyota. I'll try and supply the kit number from the work order sheet next time I post.
 
Admittedly my wife literally starts the car and within 5-mins. she's at work. Not too good for engine warm-up and carbon-deposit build-up. So at least once per week I take it for real warm-up
for at least 1/2-hour or more on the freeway somewhere.
#1707 of 2123
Re: Dash Rattle [escapenut] by mcdawgg
Dec 31, 2004 (6:13 am)
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Replying to: escapenut (Dec 30, 2004 5:43 am)

Our '01 Rav had the dash (cowl) rattle, the dealer fixed it and it has been silent ever since.
#1708 of 2123
by rav4u
Dec 31, 2004 (7:39 am)
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My 2004, started rattling at about 2000 miles. The dealer installed the kit and it was quiet for about another 1000 miles. Now it rattles on and off, but the loud squeak is there after every bump. At 2300 miles the charcoal canister failed, then the vent hose to the canister cracked a week later, the catalytic converter needed replacement after that and then the air mixture fuel sensor failed at 3300 miles. The squeal sound started at 400 miles and is still there. At 4500 miles now no new problems, but I'm disappointed with the RAV and wonder what will fail next.
#1709 of 2123
Dash-Rattle Kit # by escapenut
Jan 03, 2005 (7:07 am)
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As promised, here is the kit # that the dealer used to fix the complete dash rattle : 08231-00801, Noise Kit.
 
So far so good on my wife's '03 RAV4 with the kit.
It's been over a week now and seems to be working.
 
The RAV4 has so far been good otherwise,; sorry to hear that some of you have had mechanical problems. You normally don't think of a vehicle
assemble in Japan as having that many problems, but it does happen. I've got an '01 Ford Escape
and don't have the rattles that the RAV had. But
I've had other issues with my Escape too, but it's been a good vehicle so far for me.
#1710 of 2123
Re: Dash-Rattle Kit # [escapenut] by rav4u
Jan 03, 2005 (8:04 am)
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Replying to: escapenut (Jan 03, 2005 7:07 am)

I'm beginning to believe that is doesn't matter as much where a vehicle is built as it did in the past. With widespread outsourcing and globalization, parts and other preassembled units can come from just about anywhere. It's pretty much the luck of the draw as to what you will get. This vehicle has more initial problems than my two last Chevy vans put together, yet my brother has an older RAV that has had no problems at all. I do believe that this dashboard problem is a lack of refinement by Toyota. It should have been addressed at the factory level long ago, not just passed off at the dealer level with a kit.
#1711 of 2123
by cbmorton
Jan 03, 2005 (12:39 pm)
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Two years ago I was very close to getting into a new '03 RAV4, but I soured on it after reading owner comments about the dash rattle. It was bad enough that the problem continued into the '02 model year, but when '03 owners posted that their RAV4s still had the rattle, it was a turnoff. Who wants to buy a vehicle knowing that it most likely has an annoying problem right off the showroom floor? A co-worker let me take his '02 for a test drive at the time and sure enough, his had the rattle. I believe he ultimately did get it fixed after at least two trips to the dealer.
 
Only a month or so ago I did finally get a RAV4 as a second car, but it's a used 2000 4WD. Still surprisingly tight after almost 50k miles. Hope the '01+ ones age equally well.
#1712 of 2123
Re: [cbmorton] by mcdawgg
Jan 04, 2005 (6:04 am)
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Replying to: cbmorton (Jan 03, 2005 12:39 pm)

'01 Rav (very early production), 45,000 miles, had cowl (dash) rattle, completely fixed 3+ years ago, brakes were squeaky at 5,000 miles, Toyota issued a TSB and replaced them with quiet pads for free. The brakes were functioning perfectly, but were noisy. Note that consumer reports for the '01 lists everything perfect except brakes (see above) and body integrity (cowl rattle). Both these two minor problems (noises, not safety or driveability problems) were completely fixed with the TSB under warranty, and it continues to be a perfect vehicle.
#1713 of 2123
Query by yooper53
Jan 08, 2005 (11:59 am)
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I've narrowed my choices to the Rav4 and CR5.
I'd appreciate knowing what kind of real world Highway mileage you're all getting.
Thanks in advance.
-Dennis

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