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Chevrolet/Geo Metro

1696 messages,  Last post on Dec 06, 2009 at 11:26 PM

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What is this discussion about? Geo Metro, Chevrolet Metro, Hatchback


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#1673 of 1696
Re: Same Bug after rebuild. [zaken1] by shaggyman1
Sep 25, 2009 (1:14 pm)
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Replying to: zaken1 (Sep 25, 2009 12:07 pm)

Most of the RPL parts were used, but bench tested okay.
All of the TPS units (5) are the same- 3 wires, same as my harness.
Input Voltage from ECU, Signal to CPU, and ground. Signal always goes through the potentiometer.
 
Distributor is correct- with no vacuum advance and the pickiup coil bench tests okay.
 
EGR is a bit different: Vacuum from TB base goes to a VSV, which goes to the "P" side of the modulator. The "Q" side of the modulator goes to a second VSV, which controls actuating vacuum from another spigot on the TB, which is connected to the
EGR through this second VSV. All connections are true to the diagram on the hood.
 
The third and lowest spigot goes to the purge system. I think I will try plugging the line to the purge system and see what it does to a cold start.
 
I have a new thermostat which functions as expected, and have "burped the system from the high point on the back of the TB. Spot on with the pressure check- I hadn't thought about it in that way. If the engine is cold, there should be no increase in pressure until the coolant starts warming up, so an increase would have to come from combustion gasses leaking into it. I sure hope not- I really don't want to tear the whole thing down again. Sigh. At least I have a couple other blocks to start with, and might as well jump on whichever one has cylinders in better shape. (BTW, the piston ring grooves appeared to be undamaged, although I didn't bother to mike them- I was hoping for a quick 'n' dirty rehabilitation, not a perfect remanufacture)
 
Thanks for the good advice....
#1674 of 1696
vacuum hose routing by offshore3
Sep 29, 2009 (5:15 am)
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I have a 1996 geo metro I am restoring and the vacuum hoses are missing. Its a 1.3 liter. Does anyone have a diagram of these hoses?
Thanks
#1675 of 1696
95 metro : wont idle will run other wise by leadfoot429
Oct 01, 2009 (12:32 pm)
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I have 95 metro 1.0 engine with manual 5 speed it starts and runs as long as i give it gas and drives normally. just replaced fuel regulator had head done a few weeks ago ran fine for a week then this O2sensor gave readings of .4- to 1.2 volts seams a little high since most i read say up to 1 volt TPS was smooth resistance from bottom of reading to top dont remember what the readings where exactly idle control motor is working after took it off and cleaned it and surrounding stuff. also the fuel milage has dropped 5-7 mpg since head gasket was done not so much worried about that as the wont idle (dies every time come to stop sign) since i drive 55 miles to work then same home kind of pain driving it this way i am new here so any help would be appreceated()
#1676 of 1696
Re: 95 metro : wont idle will run other wise [leadfoot429] by leadfoot429
Oct 01, 2009 (12:33 pm)
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Replying to: leadfoot429 (Oct 01, 2009 12:32 pm)

sorry i ran everything togther-- still new to forums
#1677 of 1696
Re: 95 metro : wont idle will run other wise [leadfoot429] by zaken1
Oct 01, 2009 (8:17 pm)
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Replying to: leadfoot429 (Oct 01, 2009 12:32 pm)

Sounds like you have a bad vacuum leak somewhere, or your vacuum hoses are not connected properly; or you have a fouled spark plug or bad plug wire or defective distributor cap; or the ignition timing has gone off; or have lost compression in one or more cylinders. Sorry I can't be more specific.
#1678 of 1696
Re: 95 metro : wont idle will run other wise [zaken1] by leadfoot429
Oct 02, 2009 (2:31 pm)
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Replying to: zaken1 (Oct 01, 2009 8:17 pm)

vacuum leak not it sprayed carb cleaner around no change hoses are where they supposed to be .. spark plugs look good ... wires proper resistance... cap think would affect running ability? like i said runs well above idle just wont idle . help!!!
#1679 of 1696
Re: 95 metro : wont idle will run other wise [leadfoot429] by zaken1
Oct 02, 2009 (7:37 pm)
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Replying to: leadfoot429 (Oct 02, 2009 2:31 pm)

Well; if we assume your observations, and the assumptions you drew from them are correct; then there isn't anything wrong with the car. And in that case, I flatly can't help you. And neither can anybody else.
 
But in my lifelong career as a diagnostic specialist, plus also having owned a Geo Metro for the last 17 years; I have repeatedly found that things are often not quite as clear as they seem to be. And all too often; people dismiss perfectly valid possibilities I suggest because they have not had enough experience to see how they can be so.
 
Since I don't know anything about your experience or abilities; I'll start by giving you the benefit of the doubt. So I'll not challenge that anything you claimed is not correct, just yet. Instead, I'll list those things which fit with your description; which could still be issues. The first one is compression: Just because the head was freshly redone doesn't mean that the cam timing has not slipped, or the belt tensioner is not too loose. So I'm respectfully asking you to run a compression check on the motor, at this time (even if you already ran one two days ago). I need to see the actual numbers; not just whether it "passed" or not. Low compression cylinders on a Japanese motor will often only have a noticeable effect on the idle.
 
The second possibility; if the ignition timing had been adjusted without having first disabled the electronic advance (by following the manufacturer's instructions about shorting the check connector terminals); the actual timing would come out way too retarded. And that would both screw up the fuel economy and the idle.
 
The third unmentioned possibility that fits within what you wrote is that the EGR valve is sticking partly open. This would create a massive vacuum leak at idle; which would go away when the throttle was opened beyond idle. So I suggest removing the EGR valve, and thoroughly cleaning the carbon out of it; and then working the diaphragm through its full travel by hand; to make sure it closes completely every time you let go of the diaphragm. Then confirm that the EGR valve is not receiving a vacuum signal at idle; by disconnecting and plugging the EGR vacuum hose, and seeing if this changes the idle behavior.
 
The fourth possibility is that the fuel injector is not closing completely, or the O-ring under the injector has deteriorated; and as a result, fuel from the injector is pouring into the motor when it should be spraying just a fine mist. And both a sticking EGR valve and a sticking or leaking injector would ruin the fuel economy.
 
The fifth possibility is that someone has disturbed the factory sealed throttle stop setting on the throttle body; and has set the stop too far closed. This would be compounded if the idle air bypass screw has also been closed too far. And that, too, would mess up both the economy and the idle.
 
Sixth; if the throttle position sensor adjustment had been set way too rich (too far clockwise); it would do the same thing.
 
But if you have run ALL of the above tests and none of the above points are valid here; then I would say that, even though the spark plugs look good to your eye, and you think that the distributor cap would not be the problem if the motor ran good above idle (by the way; my definition of "running bad" includes getting abnormally poor mileage, even when it 'seems' to be running well) please give ME the benefit of the doubt; and install a new set of Autolite # 63 spark plugs (NO NGK'S HERE, PLEASE) and a new NAPA distributor cap.
 
Thank you.
#1680 of 1696
Re: 95 metro : wont idle will run other wise [zaken1] by leadfoot429
Oct 03, 2009 (7:01 pm)
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Replying to: zaken1 (Oct 02, 2009 7:37 pm)

well we found it- sorry if we insulted you but we are fairly knolageable just needed some help--and we Thank you for your help -- seams like the new head work may have created to much comprestion for the rings did compresstion test and had 65 in #1 , 35 in # 2 , and 50 in # 3 so any other advise--lol ya not good .. timing marks still lined up-- it wont even run now--just my luck ant one 95 geo with bad motor---lol
#1681 of 1696
Re: 95 metro : wont idle will run other wise [leadfoot429] by zaken1
Oct 03, 2009 (7:25 pm)
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Replying to: leadfoot429 (Oct 03, 2009 7:01 pm)

If you don't mind my saying so; I don't believe that anything you could have done to the head would create so much compression that it would damage the rings. What sounds much more likely to me is that the low compression is being caused by the timing belt having slipped out of position. I understand that you say the timing marks are still lined up; but I've seen Metros where the belt slipped 180 degrees; so the timing marks still looked OK, while the cam was way out of time. The sure test for this is to turn the engine until the timing mark on the crank pulley lines up with the 6 degree BTDC mark on the scale on the timing cover. Then pull the distributor cap and look at the rotor position. The tip of the rotor should only be pointing either straight up, or straight down. If it points anywhere else; the cam timing is off. A confirmation of this test is that if you pull the spark plug in # 1 cylinder (the cylinder closest to the crank pulley) and insert a rod through the plug hole; if the rotor tip points straight up, the piston in # 1 cylinder should be at TDC. If the rotor tip points straight down; the piston in # 1 cylinder should be at bottom dead center. If the piston is anywhere else; the cam timing is off (or the distributor drive tang is not properly engaged with the camshaft).
 
One other thing that could cause the cam timing to be off, while the belt is tight and the marks appear to be lined up, would be if the woodruff key that locks the crank gear to the crankshaft has been sheared off; or was not in place when the timing belt was installed. I hope this is helpful.
#1682 of 1696
Oil in air fitler chamber in 1996 geo metro LSI by vikasintl
Oct 05, 2009 (6:20 am)
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In 1996 Geo Metro 4 cyl. LSI 1.3 liter what could be cause for oil in air filter chamber and leak from there?
And once you tell us what could be cause what is the solution for that?
Car has 134K miles on it? does it indicate motor needs to be rebuilt?
Someone suggested to use sea foam and some one suggested to change PCV valve? Some one else said leaking head valves.
How much it should cost to fix this?

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