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Chevrolet/Geo Metro

1692 messages,  Last post on Oct 24, 2009 at 5:27 PM

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What is this discussion about? Geo Metro, Chevrolet Metro, Hatchback


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#1635 of 1692
Re: Idle Surges Under Electrical Load [zaken1] by shaggyman1
Jul 23, 2009 (1:33 pm)
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Replying to: zaken1 (Jul 18, 2009 12:22 pm)

Thanks Mr Z!
I thought I might have found the root of all evil: I set the timing, and was tinkering with the TPS when I glnced down and saw the timing move a couple degrees. As the diagnostic connector was jumpered, I got very suspicious- on probing the ground terminal, I found NO ground. Backprobed the wire and got good ground.
Fine! I cut the wires and twisted them together: lo and behold! the timing was sitting at 1 BTC, not the six I had set it at. It appears that I have been running retarded forever! Gaaahhh! Hope I didn't burn another valve....
I tried setting the TPS with a feeler, etc, but it would not start or run cold- kept tinkering until I found a spot midrange (richer) that would allow it to start and idle, but it still dies when given any throttle, unless I let it warm up for two or three minutes.
I drove 45 miles, and the ECU set a code of P0123: TPS Switch A Circuit High Input. Checked the input from the ECU, and it is a steady 5V, like it should be. Cleared the code put in a new battery, and am anxiously awaiting tomorrow's trip to see if the new battery helps any. (okay, but sometimes a straw is just what you need to grasp...)
#1636 of 1692
Re: Idle Surges Under Electrical Load [shaggyman1] by zaken1
Jul 23, 2009 (2:12 pm)
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Replying to: shaggyman1 (Jul 23, 2009 1:33 pm)

It now sounds like you still may be using the wrong TPS sensor. Either that, or there is a short circuit in the wiring or the sensor element for the fuel injection coolant temperature sensor.
#1637 of 1692
Re: Idle Surges Under Electrical Load [zaken1] by shaggyman1
Jul 23, 2009 (2:27 pm)
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Replying to: zaken1 (Jul 23, 2009 2:12 pm)

I've tried four different TPS's, but they are all alike and came from (slavage) 94 and 95 vehicles. I'm wondering if there is another critter out there made to work with the Idle Speed Control Motor. Still looking for a later model with a G10 in the yards, as TPS units are kinda pricey....
I'm going to find a shady spot and do some backprobing in the harness.
The coolant sensor has been replaced, and doesn't seem to be the culprit, even though it certainly appears that temperature is the determining factor.
#1638 of 1692
Re: Idle Surges Under Electrical Load [shaggyman1] by zaken1
Jul 23, 2009 (4:48 pm)
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Replying to: shaggyman1 (Jul 23, 2009 2:27 pm)

Incidentally, I'm not familiar with the G10 model number you often mention. My engine is referred to as a VIN code 6; and that designation is used on all the 3 cylinder Metros (both Geo and Chevy). The TPS on my 1990 5 speed is marked 179950-6281. It also is marked 1.5--6.0 degrees. And I expect it will work with your ISC motor.
 
They also used a different MAP sensor in the 1989-91 3 cyl models; which I find runs a bit richer (which I think would be a benefit in your situation). It has a thick plastic section where the mounting bolt goes through; while the later unit uses a metal plate in that location. It will mate with your harness plug. If someone installed the wrong MAP sensor, or if your engine's compression has now changed enough to have leaned out the mixture; the earlier MAP sensor would be worth trying. Mine is labeled 18590--60B00, and underneath that is another line reading 079800--1540.
#1639 of 1692
Re: Idle Surges Under Electrical Load [zaken1] by shaggyman1
Jul 23, 2009 (6:52 pm)
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Replying to: zaken1 (Jul 23, 2009 4:48 pm)

G10 refers to the ID number on engines of Suzuki manufacture, "G" being the engine type and "10" being the displacement, ie: G10 is the three cylinder 1.0L and G13 is the four 1.3L. 3rd digit is the model year, starting with "F" in 1985 and going to "Y" in 2000. The G series engines share many components, such as pistons, rings, bearings, etc.
VIN code 6 refers to the fuel system (8th digit in your VIN), 6 being Throttle Body Fuel Injection- so a G10 with TFI.
All of my TPS units appear to have only one switch (idle), rather than two, (the other being for WOT) but from what I've gleaned so far there is a third type with a continuous variable resistor as used on the 1.3 with port injection.
I'll check on the MAP- I think mine is plastic, but I'm not sure.
#1640 of 1692
1993 Metro LSI update-3 cylinder convertible by annielulu
Jul 26, 2009 (12:16 am)
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Zaken1:
 
I'm still fooling around with the car. I have checked EVERYTHING I could possibly think of and have hopefully narrowed it down to the COIL. I have been to auto parts stores here in Las Vegas. No one really seems to know what the correct coil should be. I bought one, but it was not the right one. Could you please tell me the correct coil manufacturer and part number. I checked the Rock Auto parts site, but I am still confused.
 
Thanks very much.
#1641 of 1692
Re: 1993 Metro LSI update-3 cylinder convertible [annielulu] by zaken1
Jul 26, 2009 (10:21 am)
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Replying to: annielulu (Jul 26, 2009 12:16 am)

Hi again,
 
The coil specification is not nearly as critical or restricted as your message implies. Virtually ANY 12 volt coil that has a 1.0-1.2 ohm primary, and is intended for electronic ignition applications will work on your car. I have used literally dozens of different types of coils on Metros; which work just fine.
 
In the Rock auto site; both the Airtex # 5C1069 or the AC Delco # E536 would be suitable. Basically, any coil listed for US model 1993 Metro LSI convertibles will work. And these coils will all look like a tin can, with the high voltage terminal and the two primary terminals together on the same end. The only listings which are not suitable are the ones for the Canadian models or the non convertible US models. And that difference will be very obvious; because the unsuitable coils will be more oval than cylindrical, will have an external metal core surrounding the coil, and will have the high voltage terminal on the opposite end of the coil from the primary terminals; with the primary terminals located inside a plug that will not match with your harness wires.
 
Now, there are other types of tin can style coils which are not suitable for the Metro; but they would not be listed as replacements for that vehicle. I believe that you already replaced the coil with a new one some time ago. If you think the parts clerk sold you a coil that was not intended for the Metro, and you can post all the numbers and markings, and brand information printed on the coil; I'll probably be able to confirm whether or not it is suitable.
 
I understand that you have checked everything you could possibly think of; but you must bear in mind that you are dealing with electronic parts here, which cannot be checked without meters and test equipment. Because you do not have this equipment, there are many items in the electrical system that you are not able to check. And it is certainly among those items where the problem lies. Electricity may not be visible; but problems with this invisible force still can prevent the car from running, even when the parts physically look just great.
 
Did the EVERYTHING that you have checked include the distributor pick up coil, and the ignition module, and what about the test I suggested for bypassing the ignition switch??? Pardon my skepticism; but since you are not skilled in this area, I would at least need to know the details of what you did, explained as completely as possible, in order to confirm in my own mind that each of these items is not the source of the problem. My experience has been that people all too frequently test an electronic component by performing some sort of rudimentary electical test that is either inappropriate, inconclusive, or is improperly applied; and then become totally confident that they have eliminated that part as the source of the problem.
 
And that is why I am requesting full and complete disclosure.
#1642 of 1692
water temp tied to acceleration by artcarclaire
Aug 02, 2009 (2:31 pm)
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Hello, I have a 93 geo metro; last week, the water temp was reading normal until I gave it some gas. The water temp guage redlined and I took my foot off the gas, water temp drops back to normal. Luckily only a block from home; it does the same thing in reverse. Have repalced the thermostat, check all the fuses, flushed the radiator and have good even flow. I'm thinking now it must be elecrtical, but I'm not sure if I need to relace the coolant temp sensor, or the temp switch or what I should do. Thanks for any help!
#1643 of 1692
Re: water temp tied to acceleration [artcarclaire] by senormechanico
Aug 02, 2009 (5:02 pm)
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Replying to: artcarclaire (Aug 02, 2009 2:31 pm)

I'd suspect insufficient water pump delivery to the radiator for whatever reason.
Are you sure you have good flow through the whole system?
How fast does the temp change? If its only a few seconds, I'd suspect a bad electrical ground connection somewhere.
 
Steve B.
#1644 of 1692
Re: water temp tied to acceleration [artcarclaire] by zaken1
Aug 02, 2009 (9:06 pm)
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Replying to: artcarclaire (Aug 02, 2009 2:31 pm)

Four possibilities come to mind here: 1> The radiator may not have been filled all the way to the top; or it may have initially been filled; but the level dropped when the trapped air in the system came out, and the level was not subsequently rechecked directly at the radiator. So, because the radiator is not full, there is now no siphon action between the radiator and the reservoir; so the radiator cannot refill itself from the reservoir, which makes the motor overheat whenever any additional heat input is added, because there is now an insufficient amount of coolant in the radiator.
 
2> The cooling system is filled with 100% pure coolant; instead of the 50-50 mixture of coolant and distilled water which it is designed to use. Pure undiluted coolant cannot transfer heat well, and thus must have water mixed with it, in order for it to be able to transfer the amount of heat which the engine generates when it accelerates.
 
3>The electric radiator fan has stopped working; which leaves the engine on the verge of overheating whenever you accelerate. You should be able to hear and see the fan run whenever the temperature gauge goes above about 3/4 of the way up. If the fan does not run when the engine gets that hot, the cooling fan relay has probably failed. That relay is located on the front edge of the underhood fuse box; near the fender on the drivers side, between the battery and the shock tower.
 
4> The head gasket has been damaged by the engine previously overheating; and now leaks hot combustion gases into the cooling system whenever the engine accelerates. This can be confirmed or disproved by connecting a cooling system pressure tester to the radiator neck, and watching the pressure gauge when the engine is accelerated. If the pressure in the cooling system increases significantly under acceleration; the head gasket is probably leaking. There is also another test for a blown head gasket; which involves drawing air from inside the radiator up through a vial containing a chemical which changes color in the presence of combustion gases. And an infra red emissions analyzer can also identify a leaking head gasket; by detecting hydrocarbons in the air inside the radiator.
 
If the head gasket is leaking; the cylinder head will have to be removed, and the head surface checked for warpage and the entire head checked for cracks. The head will often require remachining to make the sealing surface flat again. And if the motor has over 50,000 miles on it; the valves probably should also be reground. If a head gasket is replaced on an engine which has a warped head; the new gasket will leak, and the engine will continue to overheat.

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