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Chevrolet/Geo Metro

1692 messages,  Last post on Oct 24, 2009 at 5:27 PM

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What is this discussion about? Geo Metro, Chevrolet Metro, Hatchback


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#1609 of 1692
Love my 99 Metro, but... by carol54
Jun 19, 2009 (1:15 pm)
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Newbie here...Hi everyone.
I bought my metro used about a year ago. Of course when the guy sold it to me it ran just great. Still does, but about half the time when I start her up she squeals real loud, enough to send all the cats in the neighborhood running! It usually stops squealing after I drive for about 2 to 10 minutes. I have had the alternator and water pump belts changed last autumn and it seemed to help for awhile. The old ones were all ground up. The engine block it seems to have a small oil leak right above the first spark plug on the left side, which I have to add oil about once a month (maybe about 1/2 qt.)
The A/C has been taken out of the car before I got it, so that is a non-problem. Anyone have any ideas what this squealing could be?
#1610 of 1692
Re: Love my 99 Metro, but... [carol54] by zaken1
Jun 19, 2009 (2:44 pm)
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Replying to: carol54 (Jun 19, 2009 1:15 pm)

The squealing is caused by a slipping alternator/water pump drive belt. The alternator pulley on the Metro is a lot smaller in diameter than it is on most other cars; which leads to it requiring significantly greater belt tension. Most brands of belts will slip under that kind of use. And many cheap belts will stretch and lose tension when tightened as much as is required here. Furthermore, many backyard mechanics do not understand that the alternator and water pump bearings are designed to handle that much belt tension; so they are fearful of tightening that belt as much as it requires.
 
The only satisfactory solution is to thoroughly clean the oil and debris off the pulleys, use only a Goodyear Gatorback belt; and to tighten it to the point where the slipping stops. You can expect the belt to stretch and need readjustment during the first month or so of use; but it should settle down after that. Be aware that there are THREE mounting bolts for the alternator (two on the bottom, and one on top). If someone does not tighten ALL of those bolts, the alternator will wiggle in its mounts and then will work loose.
 
If the oil leak you refer to is located underneath the oil filler cap (which would be on the left side of the engine if viewed from the driver's seat) then it probably comes from not wiping the oil off the engine and the underside of the cap before putting the cap back on; and/or not tightening the oil cap adequately. If the leak is on the left side of the engine when viewed from the front; then the valve cover gasket should be removed, the engine mating surface thoroughly cleaned, and the new gasket sealed properly with gray formula RTV silicone gasket sealer before installation.
#1611 of 1692
Re: Love my 99 Metro, but... [zaken1] by carol54
Jun 19, 2009 (3:16 pm)
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Replying to: zaken1 (Jun 19, 2009 2:44 pm)

Thank you so much, I will try that. and check the bolts are all there too! The oil leak Is on the left side and right above the spark plug, so I wasn't sure if it was the valve cover gasket, or head gasket, I was too afraid to ask. But I definately will try all that you have suggested. Thanks again.
#1612 of 1692
1993 Metro LSI update-3 cylinder convertible by annielulu
Jun 20, 2009 (2:56 pm)
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Zaken1:
 
Been working on the car. Replaced new plugs as you recommended and gapped them as you said. Replaced distributor cap & rotor, replaced plug and coil wires, replaced coil. It has a new timing belt. Took off the timing cover and checked timing marks-all line up good. Have a new battery. Getting good fuel flow-not the fuel pump or a clogged filter.
 
The spark being generated is not blue/white- it's yellowish, but it's getting to the plugs.
 
Checked the fuel injector for gas. It is working, but If I am correct-the injector is supposed to generate a "conical mist" of fuel flow into the throttle body. Mine squirts out fuel-it's not a mist, and I pulled one of the plugs and cranked the engine...well, fuel just squirted right out of the cylinder-pushed out by the compression. I've never seen this before.
 
Well, could it be spark or fuel. Based upon this new info....what do you think.
 
Thank you very much for any help you can provide.
#1613 of 1692
Re: 1993 Metro LSI update-3 cylinder convertible [annielulu] by zaken1
Jun 20, 2009 (5:54 pm)
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Replying to: annielulu (Jun 20, 2009 2:56 pm)

Hi Annielulu;
 
I may have said this before; but I need to mention it again: If you ever remove the lower half of the air filter assembly, do not try to start the motor unless the wiring harness plug is attached to the inlet air temperature sensor in the air filter housing. If you try to run the motor with that electrical plug disconnected; the fuel injector will put way too much fuel into the motor, and it will immediately flood.
 
It sounds like you're on the right track, but from the information you provided, I still can't tell if it is spark or fuel. However, you might be able to further zero in on the situation with the following test:
 
Buy an aerosol can of starting fluid. Remove the fuse for the fuel pump. Disconnect the coil wire from the distributor cap, and clip the end of the wire onto a grounded object. Remove the spark plugs and crank the engine for 15 seconds with the accelerator pedal held all the way down. Then let the engine sit with the plugs out for an hour or more. This should clear out all remaining traces of flooding.
 
Reconnect the coil wire to the distributor cap. Make sure the plugs are clean and dry. If they are not clean and dry; burn off any moisture or deposits with the flame from a propane torch (which you may have to buy if you don't already have one). Reinstall the plugs in the engine and reconnect the plug wires. Do not put the fuel pump fuse back in.
 
With the air filter lid off, spray starting fluid into the air horn of the throttle body for one full second; and then immediately get in the car and try to start the motor. It obviously won't run this way; but what I want to find out is if it fires at all. If it fires, the problem is most likely a bad fuel injector. If it doesn't fire at all, the problem is most likely in the ignition.
#1614 of 1692
Metro LSI by annielulu
Jun 20, 2009 (6:40 pm)
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Thank you Zaken1
#1615 of 1692
Metro LSI by annielulu
Jun 27, 2009 (10:58 am)
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Zaken1:
 
OK, I sprayed starter fluid as you suggested but the car still will not start. I have replaced: plugs, plug wires, coil, rotor, cap and timing belt. Took off the valve cover to make sure the timing was correct. The engine is perfectly timed. Seems that fuel is not the answer. Thinking it is spark related.
 
I am thinking that the ignition control module may be the problem. It's supposed to be on the firewall-driver's side, near the shock tower. I looked all over there. The only things I can see are the silver finned resistor, something for the fan motor, the coil itself but no ignition module. I looked on the Rock Auto site and got a picture of the module. I can't find it anywhere on the firewall. Do you know where else it may be?
#1616 of 1692
Re: Metro LSI [annielulu] by zaken1
Jun 27, 2009 (2:08 pm)
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Replying to: annielulu (Jun 27, 2009 10:58 am)

If you had read the description of the ignition control module in the Rock Auto listing for the 1993 Geo Metro LSI; you would have seen that the part in the picture was only used on Canadian models (and even then; not on all Canadian models). That's why you can't find it on your car. Sometimes it pays to read as much as is avaliable about a given item; particularly when you are in unfamiliar territory.
 
The ignition module on your car is integrated with the distributor pick up coil; in a single unit which is variously called "Distributor Pole Piece Assembly" or "Distributor Ignition Pickup." Rock Auto apparently doesn't realize that those two items are really the same part, so they listed them under two separate headings. They do a lot of that.
 
I'm willing to bet you that the module section of that unit is good; but the pick up coil is defective. I've never yet seen a defective Metro module; but I've repeatedly found bad pickup coils. Not that this distinction matters; since both items are replaced as a single unit. But in the later Chevy Metro models with 1.3 liter, 4 cylinder motors; they are located in separate housings.
 
The ignition pickup on your car is located inside the distributor cap. It is mounted with two screws, and has a permanently attached lead wire which passes through the distributor body in a grommet which can be lifted out of its slot when the whole unit is removed.
 
Since this unit is usually extremely reliable, and a new one costs about $80; I would consider it quite appropriate to get a used one from a wrecking yard. The unit in your car was used on all 1993-1997 Geo Metros with either 3 or 4 cylinder engines. It was also used on all Chevy Metros with 3 cylinder engines; from 1998-2000. But it was not used on any 4 cylinder Chevy Metros; and was not used on 3 cylinder Geo Metros before 1993.
 
If you find a local wrecking yard like Pick-N-Pull, or any yard that allows small parts to be removed from distributors; you should be able to remove this part yourself, and expect to pay a tiny fraction of its new cost. Some yards that do not allow removal of small parts will still sell you a complete distributor for about half of the cost of a new ignition pickup. Just be sure the pickup has lead wires that are uninterrupted, with no other terminals on them; all the way out to the white plug on the outside of the distributor.
 
The air gap between the pickup coil and the toothed trigger wheel must be adjusted when the pickup is installed. I would suggest turning the engine until the tip of one of the 3 projections on the trigger wheel (on the shaft below the rotor) is opposite the metal rib in the center of the black plastic part of the pick up unit, and measuring the gap between the tip of the projection and the pick up. It should be something like .012". If the gap is messed up; just set the new gap to.012". A clean business card can be used for this purpose, if you don't have a feeler gauge.
 
If the engine then runs (don't forget to reinstall the fuel pump fuse); it would also be a good idea to recheck the timing with a timing light.
#1617 of 1692
Metro LSI by annielulu
Jun 27, 2009 (2:13 pm)
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Thanks.
 
I'll follow your advice.
#1618 of 1692
Metro LSI by annielulu
Jun 30, 2009 (9:49 pm)
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Zaken1:
 
Do you know if there is an online source where I could obtain a wiring diagram for the ignition switch for 1993 Geo Metro 3 cylinder-1 liter?

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