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Chevrolet/Geo Metro

1692 messages,  Last post on Oct 24, 2009 at 5:27 PM

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What is this discussion about? Geo Metro, Chevrolet Metro, Hatchback


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#1604 of 1692
'91 geo metro ignition timing by samcro
Jun 13, 2009 (6:28 am)
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Can someone please help me with my '91 Metro? What is the proper way to set the ignition timing? I just replaced the head gasket and although it now runs OK it is "pinging" pretty bad under a load.
#1605 of 1692
Geo Metro drivers window by samcro
Jun 13, 2009 (6:35 am)
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My '91 Geo Metro drivers side window just fell off the track! I put it back on but now it is very hard to roll up and down. I think the regulator might be bad. I looked online but noticed that the drivers side regulators are hard to find...any help?
#1606 of 1692
Re: '91 geo metro ignition timing [samcro] by zaken1
Jun 13, 2009 (11:35 am)
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Replying to: samcro (Jun 13, 2009 6:28 am)

Pinging can be caused by other things besides incorrect ignition timing. The most significant other causes are 1> Spark plugs which are either gapped too wide, or are too hot in heat range, or are a brand which is not suitable for this engine design. Autolite #63 plugs, gapped .040" are the preferred plug for the Metro. The NGKs that all the stores carry are the WORST possible choice. And some of those expensive specialty plugs are also very bad in this engine. 2> Engine thermostat defective or of too high a temperature. The stock Metro thermostat is 192 degrees F, but many Metros run better with a 180 degree thermostat. 3> Cooling system that was incorrectly filled with 100% pure coolant, instead of it being mixed 50-50 with distilled water, or the radiator having not been refilled after the engine was run a few times and the inevitable trapped air worked its way out; leaving the radiator level LOW. Too many people do not realize that; once the siphon action between the radiator and the reservoir has been interrupted (by air getting into the system); you cannot trust the coolant level in the reservior to show whether the radiator level is down. It is absolutely necessary to open the radiator cap and directly fill it there, whenever there has been air in the system. 4> If you had the head resurfaced when it was off, and they took more than .020" of material off it; the compression ratio would increase to the point that you couldn't use the stock ignition timing. It would then have to be retarded 4 to 6 degrees from the stock 6 degree BTDC setting. So the timing would end up at between 2 degrees and 0 degrees BTDC.
 
The ignition timing is checked by connecting a timing light to the plug wire for # 1 cylinder (the cylinder closest to the fan belt); and disconnecting and plugging the vacuum hoses to BOTH vacuum advance diaphragms (on engines with vacuum advance distributors). Only on XFI models, and later Metro models which do not have vacuum advance; it is necessary to short the appropriate terminals in the check connector, which is located next to the firewall on the drivers side of the engine compartment, in the corner where the firewall meets the inner fender, in order to check and adjust the timing. The emission label on the underside of the hood will have the necessary instructions for this procedure.
 
After applying the instructions in the above paragraph; with the engine idling at normal operating temperature, shine the timing light on the lower crankshaft pulley, and the adjacent timing scale built into the timing belt cover. The scale reads from 0 degrees BTDC (on the right edge) to 20 degrees BTDC (on the left edge). Each line on the scale indicates 2 degrees. There is a small notch in the edge of the pulley closest to the engine; which should line up with the the 6 degree BTDC mark (the third line to the left of the zero line). If the notch is not easily visible; mark it with white or yellow chalk. If the mark is not aligned with the 6 degree line; loosen the two 12mm distributor hold down bolts enough to permit the distributor to be rotated, and turn the distributor until the marks line up at the desired location. Then tighten the distributor bolts and recheck the timing.
 
If the engine still pings excessively at 6 degrees advance; try retarding the timing closer to the 0 mark. It will also help if you use premium fuel.
#1608 of 1692
Re: Geo Metro drivers window [samcro] by ggeeoo
Jun 14, 2009 (2:13 pm)
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Replying to: samcro (Jun 13, 2009 6:35 am)

The window is hard to rise because the track is worn this is the rubber channel on
the side and top. This dries out because of weather and the smog. I found mine
at a dealership in las vegas of all places. The Drivers side window obviously gets the
most wear.
#1609 of 1692
Love my 99 Metro, but... by carol54
Jun 19, 2009 (1:15 pm)
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Newbie here...Hi everyone.
I bought my metro used about a year ago. Of course when the guy sold it to me it ran just great. Still does, but about half the time when I start her up she squeals real loud, enough to send all the cats in the neighborhood running! It usually stops squealing after I drive for about 2 to 10 minutes. I have had the alternator and water pump belts changed last autumn and it seemed to help for awhile. The old ones were all ground up. The engine block it seems to have a small oil leak right above the first spark plug on the left side, which I have to add oil about once a month (maybe about 1/2 qt.)
The A/C has been taken out of the car before I got it, so that is a non-problem. Anyone have any ideas what this squealing could be?
#1610 of 1692
Re: Love my 99 Metro, but... [carol54] by zaken1
Jun 19, 2009 (2:44 pm)
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Replying to: carol54 (Jun 19, 2009 1:15 pm)

The squealing is caused by a slipping alternator/water pump drive belt. The alternator pulley on the Metro is a lot smaller in diameter than it is on most other cars; which leads to it requiring significantly greater belt tension. Most brands of belts will slip under that kind of use. And many cheap belts will stretch and lose tension when tightened as much as is required here. Furthermore, many backyard mechanics do not understand that the alternator and water pump bearings are designed to handle that much belt tension; so they are fearful of tightening that belt as much as it requires.
 
The only satisfactory solution is to thoroughly clean the oil and debris off the pulleys, use only a Goodyear Gatorback belt; and to tighten it to the point where the slipping stops. You can expect the belt to stretch and need readjustment during the first month or so of use; but it should settle down after that. Be aware that there are THREE mounting bolts for the alternator (two on the bottom, and one on top). If someone does not tighten ALL of those bolts, the alternator will wiggle in its mounts and then will work loose.
 
If the oil leak you refer to is located underneath the oil filler cap (which would be on the left side of the engine if viewed from the driver's seat) then it probably comes from not wiping the oil off the engine and the underside of the cap before putting the cap back on; and/or not tightening the oil cap adequately. If the leak is on the left side of the engine when viewed from the front; then the valve cover gasket should be removed, the engine mating surface thoroughly cleaned, and the new gasket sealed properly with gray formula RTV silicone gasket sealer before installation.
#1611 of 1692
Re: Love my 99 Metro, but... [zaken1] by carol54
Jun 19, 2009 (3:16 pm)
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Replying to: zaken1 (Jun 19, 2009 2:44 pm)

Thank you so much, I will try that. and check the bolts are all there too! The oil leak Is on the left side and right above the spark plug, so I wasn't sure if it was the valve cover gasket, or head gasket, I was too afraid to ask. But I definately will try all that you have suggested. Thanks again.
#1612 of 1692
1993 Metro LSI update-3 cylinder convertible by annielulu
Jun 20, 2009 (2:56 pm)
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Zaken1:
 
Been working on the car. Replaced new plugs as you recommended and gapped them as you said. Replaced distributor cap & rotor, replaced plug and coil wires, replaced coil. It has a new timing belt. Took off the timing cover and checked timing marks-all line up good. Have a new battery. Getting good fuel flow-not the fuel pump or a clogged filter.
 
The spark being generated is not blue/white- it's yellowish, but it's getting to the plugs.
 
Checked the fuel injector for gas. It is working, but If I am correct-the injector is supposed to generate a "conical mist" of fuel flow into the throttle body. Mine squirts out fuel-it's not a mist, and I pulled one of the plugs and cranked the engine...well, fuel just squirted right out of the cylinder-pushed out by the compression. I've never seen this before.
 
Well, could it be spark or fuel. Based upon this new info....what do you think.
 
Thank you very much for any help you can provide.
#1613 of 1692
Re: 1993 Metro LSI update-3 cylinder convertible [annielulu] by zaken1
Jun 20, 2009 (5:54 pm)
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Replying to: annielulu (Jun 20, 2009 2:56 pm)

Hi Annielulu;
 
I may have said this before; but I need to mention it again: If you ever remove the lower half of the air filter assembly, do not try to start the motor unless the wiring harness plug is attached to the inlet air temperature sensor in the air filter housing. If you try to run the motor with that electrical plug disconnected; the fuel injector will put way too much fuel into the motor, and it will immediately flood.
 
It sounds like you're on the right track, but from the information you provided, I still can't tell if it is spark or fuel. However, you might be able to further zero in on the situation with the following test:
 
Buy an aerosol can of starting fluid. Remove the fuse for the fuel pump. Disconnect the coil wire from the distributor cap, and clip the end of the wire onto a grounded object. Remove the spark plugs and crank the engine for 15 seconds with the accelerator pedal held all the way down. Then let the engine sit with the plugs out for an hour or more. This should clear out all remaining traces of flooding.
 
Reconnect the coil wire to the distributor cap. Make sure the plugs are clean and dry. If they are not clean and dry; burn off any moisture or deposits with the flame from a propane torch (which you may have to buy if you don't already have one). Reinstall the plugs in the engine and reconnect the plug wires. Do not put the fuel pump fuse back in.
 
With the air filter lid off, spray starting fluid into the air horn of the throttle body for one full second; and then immediately get in the car and try to start the motor. It obviously won't run this way; but what I want to find out is if it fires at all. If it fires, the problem is most likely a bad fuel injector. If it doesn't fire at all, the problem is most likely in the ignition.

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