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Chevrolet/Geo Metro

1692 messages,  Last post on Oct 24, 2009 at 5:27 PM

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What is this discussion about? Geo Metro, Chevrolet Metro, Hatchback


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#1567 of 1692
METRO LSI coil spark test by annielulu
May 28, 2009 (1:32 am)
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Zaken1:
OK, The spark was at least 3/4 inch to about 1 inch in length at maximum. It seemed about as big around as the stem on a Q TIP. The color was a golden yellowish mixture. very little blue except at the very tip. It seemed to be a strong spark as it jumped over to a closer piece of metal as I pulled it away from its first contact point. Made a good crackling sound. No extraneous noise from the coil itself. I guess this rules the ignition switch out as a problem? Recap: new timing belt and properly timed, new rotor, cap and plug wires, new plugs. Pulled 15 amp fuse to check possible over fueling-result-negative, all wiring connections tight, battery new, checked compression #1 cylinder at TDC-good compression. Only thing else I can think of is the ignition module, but you have said in a previous post they rarely fail. Engine just turns, doesn't attempt to start or even sputter, etc.
#1568 of 1692
Distributor Broken by shaggyman1
May 28, 2009 (7:17 am)
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Still attempting to get 95 1.0L to run right- see former posts...
I think I have finally found the culprit, after replacing TB and about everything that attaches to it.
As far as I can tell, this is the first time I have EVER seen this: The pole piece teeth have pieces broken off and sticking to the pickup coil, which is scarred and gouged!
Under this condition spark would be erratic at best- no wonder starting and idling are crummy. Can't feel any wobble in the shaft, so I'm assuming that some know-it-all adjusted the pickup air gap to zero.
Something to look for in a used car from now on....
#1569 of 1692
Re: METRO LSI coil spark test [annielulu] by zaken1
May 28, 2009 (10:18 am)
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Replying to: annielulu (May 28, 2009 1:32 am)

I'll have to think about this; I expected the spark to not jump nearly that far; but the color is not right. I've seen sparks which jumped impressive distances; but just wouldn't fire the plugs; so I still think it could either be the coil or the ignition switch.
 
It could be possible to bypass the ignition switch; but it would require figuring out which terminals or wires to use; and probably taking the covers off the steering column. A wiring diagram would also be highly desirable in such a situation. A wiring diagram could be found at a good public library. There is one at a library in my area. But all this stuff is extremely time consuming; and potentially frustrating. So the question really comes down to whether saving the last possible cent is more important than saving your time and patience.
 
A new ignition switch from Rock Auto online is about $200; but there are few enough wires in the harness that bypassing the switch is not too formidable a task. However; you would at least need a 12 volt test light; if not a meter.
 
A new coil is $27 from Rock Auto online. I expect it is far more likely that the ignition switch is bad, rather than the coil; but I couldn't guarantee that.
 
So please tell me how you want to deal with this: 1> Take it to a shop. 2> Buy a new coil because it is the cheapest option and hope it fixes it. 3> Buy a new ignition switch. 4> Buy a test light or a meter, and try bypassing the ignition switch; which may also require getting some soldering or crimping equipment and a wiring diagram.
#1570 of 1692
Re: Distributor Broken [shaggyman1] by zaken1
May 28, 2009 (10:21 am)
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Replying to: shaggyman1 (May 28, 2009 7:17 am)

Sounds like you have found the problem!!! Congratulations. Them know it alls mess us all up.
#1571 of 1692
Re: Distributor Broken [zaken1] by shaggyman1
May 28, 2009 (11:08 am)
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Replying to: zaken1 (May 28, 2009 10:21 am)

OH! How I wish it were true!
I replaced the distributor (and cap & rotor for the third time!), and put in a new set of plugs.
I get spark at all cylinders through either one or two rotations- then nothing.
Same for coil- fires either 3 or 6 times, then squat. I suspect this might have been taking place for a while, as it would start when first pushed, but not while cranking. If it didn't start on the first clutch pop, it would refuse until ignition was cycled on and off. And it would not start in second- only first or reverse.
 
Could the crankshaft rotation sensor have a dead spot, and only report rotation over 500 RPM or something?
 
Maybe this is a Metro with a Gremlin......
#1572 of 1692
Metro LSI by annielulu
May 28, 2009 (12:50 pm)
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Zaken1
 
I'm going to try a new coil and see what happens.
 
Thanks very much.
#1573 of 1692
Re: Metro LSI [annielulu] by shaggyman1
May 28, 2009 (1:08 pm)
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Replying to: annielulu (May 28, 2009 12:50 pm)

Crankshaft Position Sensor checks out- I think I'll try a new coil, too.
#1574 of 1692
Metro LSI by annielulu
May 28, 2009 (6:15 pm)
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Zaken1
 
Auto Zone here in Vegas has the coil in stock for $33.00 which I think is an ok price. I called Checker Auto and those guys wanted $97.00 and could not get it until 6/2. So I'm going to pick it up tomorrow at Auto Zone.
 
Could you elucidate as to why the ignition switch might be the problem, based upon what I described to you about it. What are the workings of the switch and how would it impact starting.
 
Thank you so much for all of your previous assistance.
#1575 of 1692
Re: Metro LSI [annielulu] by zaken1
May 28, 2009 (7:24 pm)
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Replying to: annielulu (May 28, 2009 6:15 pm)

First of all: from the price you were quoted; I believe Checker Auto is talking about the coil for the sedan and hatchback. Few parts people realize that the convertible takes a totally different type of coil.
 
I agree that the $33 is an OK price. But I'd like you to first make one simple test, which costs nothing; although you'll need a spark plug gap gauge and adjusting tool to do this. This test can only be done if your car does not have Bosch Platinum +2 or platinum +4 or Fusion plugs in it. I believe you said it now has Autolites; which will be fine for this test. Please take the plugs out; clean them if they are wet with fuel; and adjust the electrode gap to .030" (0.75mm). Then put them back in and try to start the car. If the car runs, you can leave the plugs gapped at .030".
 
When you tell me what the result of the test was; I'll explain more about the coil and ignition switch.
#1576 of 1692
Re: Distributor Broken [shaggyman1] by zaken1
May 28, 2009 (7:30 pm)
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Replying to: shaggyman1 (May 28, 2009 11:08 am)

No; Geo never made a gremlin; The Gremlin was made by American Motors (and it was too large to fit into a Metro).
 
The symptom you describe; of getting sparks only on the first one or two crankshaft rotations; sounds like either a bad coil or a bad module.

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