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Dodge/Plymouth/Chrysler Minivan Problems & Solutions - READ ONLY

4276 messages,  Last post on Oct 23, 2006 at 1:11 AM

You are in the Chrysler/Plymouth Voyager, Dodge Caravan Forum. Your Host is Karens

What is this discussion about? Dodge Caravan, Dodge Grand Caravan, Chrysler Voyager, Plymouth Voyager, Chrysler Town and Country, Van


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#4094 of 4276
Re: 01 DGC EX Spark Plug and Wire Replacement [masterpaul1] by mfahey1
Jul 15, 2006 (11:40 am)

Replying to: masterpaul1 (Jul 14, 2006 4:38 pm)

From what I remember, it was mostly from the top and mostly by feel(and maybe a few bad words). I've also done my Bonneville and that was much worse. You'll have to use a combination of extensions and a swivel but again, I felt it was pretty straight forward.
#4095 of 4276
Re: Potential repair in my future??? [shipo] by mfahey1
Jul 15, 2006 (11:44 am)

Replying to: shipo (Jul 14, 2006 1:40 pm)

Assuming that pressurizing the cooling system indicates an internal engine leak, they would then do a compression test. If the test shows low compression on two adjacent cylinders, that's a head gasket leak. If the compression check is ok, then that would indicate a cracked head.
#4096 of 4276
Electrical fire in speakers? by lotsofvans
Jul 15, 2006 (1:10 pm)
Just laid down $3100 for a very clean 98 Caravan (private), switched my insurance, drove it for 3 miles to test, and let my wife have it... when she called me to report a fire that required the rear right interior to be ripped out, as flames were coming out the speaker grill! No apparent previous damage, no aftermarket add-ons... just a short? Can speakers get that hot, and so what about the fusing system? Anybody got a gray front-ended wreck to scrap out?
#4097 of 4276
Re: Potential repair in my future??? [mfahey1] by shipo
Jul 15, 2006 (8:54 pm)

Replying to: mfahey1 (Jul 15, 2006 11:44 am)

Assuming that pressurizing the cooling system indicates an internal engine leak, they would then do a compression test. If the test shows low compression on two adjacent cylinders, that's a head gasket leak. If the compression check is ok, then that would indicate a cracked head.
 
Hmmm, I'm thinking that there is a third possibility. I've wrenched on plenty of engines (in years gone by) that had neither a compression problem on any cylinders or a cracked head. The problem would instead turn out to be a failed head gasket between a coolant gallery and either the lifter valley (on "V" type engines) or an oil return drain, both of which will allow coolant to drain into the oil pan without a crack or a low cylinder.
 
FWIW, while I haven't performed a compression test, I have no indication that there is a low cylinder (which doesn't necessarily mean that there isn't one). I suppose a cylinder leak down test and a borescope could help rule out a leak into a cylinder, however, having that diagnosis performed will cost at least half of the total cost of overhauling the top end of the engine.
 
Best Regards,
Shipo
#4098 of 4276
Re: Potential repair in my future??? [shipo] by mfahey1
Jul 16, 2006 (6:30 am)

Replying to: shipo (Jul 15, 2006 8:54 pm)

I've also been thinking some more about it and you're right. Not saying this is the same but the GM 3.8L engines have had a terrible problem since 1996 with leaks from the intake manifold into the engine.
#4099 of 4276
Re: Potential repair in my future??? [shipo] by Mr_Shiftright HOST
Jul 16, 2006 (7:20 am)

Replying to: shipo (Jul 15, 2006 8:54 pm)

why don't you run some block sealant. Maybe you have a really minor defect in the gasket in a non-critical area.
#4100 of 4276
Re: Potential repair in my future??? [Mr_Shiftright] by shipo
Jul 16, 2006 (8:02 am)

Replying to: Mr_Shiftright (Jul 16, 2006 7:20 am)

Why don't you run some block sealant. Maybe you have a really minor defect in the gasket in a non-critical area.
 
Back in my "Wrenching" days I saw too many plugged up heater cores from the various "stop leak" products. Of course I lived in San Diego in those days and so a plugged heater core was of little consequence. I now live in southern New Hampshire, and trust me, there are times when I need every calorie of heat I can get from the heater core (and I'm a guy who likes it cold).
 
The course of action that I've embarked upon is to flush out my (new as of last month) Ethylene Glycol coolant and replace it with Amsoil Propylene Glycol (which is apparently far less toxic to bearings) sometime next week (whenever it gets here). I'm not a fan of Amsoil (or their marketing practices), however, if there is even a shred of truth to their claims of leak elimination, the Amsoil PG might just do the trick. If by November (when I'm expecting to do my next UOA) I'm still showing coolant leakage I'll decide whether to take a chance on a stop leak product or just fix the problem, regardless of whether it's a bad gasket or a warped or cracked head.
 
I'll keep y'all posted.
 
Best Regards,
Shipo
#4101 of 4276
Humming Noise Coming from under the gas tank by rob2003176
Jul 16, 2006 (5:10 pm)
I have a 2003 Dodge Grand Caravan. I was recently coming back from a trip when my wife noticed a humming noise coming from under the van. When we got home I jacked up the van, put it on jack stands, started the vehicle and found the source of the noise.
 
I'm wondering if this noise is the fuel pump, or something else? And if it is the fuel pump (or something else) how difficult would it be to change the component. I consider myself handy with a wrench.
#4102 of 4276
Steering Noise by jasonmwc
Jul 16, 2006 (7:55 pm)
I have a 2006 GC SXT with 2200 miles on it. Recently I have noticed that there is a noise (almost like something rubbing) and a very slight vibration in the steering wheel when I turn. I was wondering if anybody else had noticed this. Thanks.
#4103 of 4276
Radio repair: by zlfanatic
Jul 17, 2006 (6:14 am)
I have a 96 Caravan that the stock cassette radio keeps going in and out, sometimes it would work fine and then the next time I start it nothing. I have talked to other Dodge and Chrysler owners that had the same problem, they just replaced the head unit. Is there a repair for this?

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