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Ford Aerostar

520 messages, Last post on Nov 16, 2009 at 4:57 PM
You are in the Ford Aerostar Forum. Your Host is Karens
| Hope you already had yours fixed, but my 91 Aerostar had a bad clutch on the cooling fan. You might have that checked, as well as obviously, the thermostat... | |
| I have a 95 Aerostar with 184,000 nearly trouble free miles. Only trouble has been in the rear transfer case, serpentine belt tensioner, and very troublesome power steering (ever since I hit that darn deer last year). Dual A/C still works great (knock on wood). The only vehicle I have ever owned that I could say was better was my old Duster, which I drove 331,000 miles, and refused to die even then. Somebody at Ford needs their rear-end kicked for deciding to discontinue this wonderful vehicle. There is no alternative out there. No one in my house is less than 6 feet tall, and we are too uncomfortable in the Astro, not to mention that they are rough and crude compared to the Aerostar. Guess I'll drive this one till it drops, and then look for another Aerostar with less than 100,000 miles. | |
| How in the world can one do service on an Aerostar's engine if there's no room under the hood? | |
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We have a 93 Aerostar that we bought used w/44k miles on it at the end of 1997 (4 days after Christmas). It has held up well but has been in the shop more often than my 92 Acclaim (purchased new). In the past 3 years I've replaced the radiator(leaking), cooling fan clutch, front rotors (warped), sparkplug wires (twice), exhaust(including the $90 flex pipe), water pump (twice), front tie rods, and the clockspring. Shortly after we took it home I had to return it because it was missing, leaking radiator and pinion seal was blown. All that was covered under warrantee. Except now the pinion seal is blown again so that will need to be fixed at my cost. All in all it hasn't been a bad vehicle but it is difficult to work on - no space in the engine compartment! Mine has the 3.0L V6 so it has a little more room than the ones with the 4.0L but it is still tight quarters. We took a vacation to New Orleans and back through Georgia to Virginia (home) and then on to western Pa. without major problems. I was disappointed with my gas mileage. Carrying family of six with the a/c on, luggage on roof and averaging 70 mph I averaged just over 17 mpg hwy. I thought I'd at least get 21-22 mpg. Any thoughts? I've sinced changed plugs (using platinum Autolites), and changed sparkplug wires. Before and after the trip my wife averages about 19-20 mpg combined city/hwy. It now has over 159k miles. I like it because it hauls all 6 of us with no problems - however the quality has been less than I expected. Simply been in the shop a bit more than I like. |
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I have a 94 extended, 4.0L V6 auto trans, it has been great, bought it in 96 with 70k.kilometers, now has 192k.kilometers. Some minor repairs, radiator, ball joint, and regular routine main. I am wondering, is it possible to swap out the middle 2seater bench and replace it with the high back captains chairs? Would be much nicer on an upcoming long summer trip. Any info would be much appreciated. |
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My 91 Aerostar (4WD w/ 4.0L engine) never got better than 19 mpg on oxygenated fuels, introduced in the mid-90s. Previously, mileage was 21 mpg... I'd think your mileage in the South should have been higher, without the oxygenates in the fuel. Maybe it was your roof rack luggage? You may try a container of Techron fuel injector cleaner, to help clean up your valves... |
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I'll try some injector cleaner. I figure I lost 1-2 mph with the roof luggage but I didn't figure on loosing another 2 mpg. Could have been the sparkplugs were worn enough to lose 2 mpg. I've lost 4 mpg on my 92 Acclaim when the plugs really wore out. Another thought is maybe the O2 sensor is getting long in the tooth and may need to be replaced. My Acclaim really dropped mpg when the O2 sensor went bad (almost undriveable). Around home our combined city/hwy mileage (80% hwy) is around 20 mpg - sometimes up to 21. And about the oxygenated fuels - they only use it in the winter correct? So that shouldn't have been an issue. I remember getting fuel at Texaco (a truck stop in Alabama) and other convenience store type places. In fact at the Texaco I remember getting mid-grade fuel (91 octane) and not the regular 87 octane. Didn't seem to make a difference. I just changed the oil/filter at 162k miles. Everything is good to go for another 5k miles. Also the sliding door latch needs replacing. The spring that holds the top "hook" up when the door is open has broken and to close the door one has to make sure the hook is "up" before sliding the door closed. I haven't checked with our local mechanic as to cost. Any thoughts? TIA. |
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We have just bought the van and love it. Its huge compared to our Oldsmobile. Three things I am wondering about and hope someone has come across it before.. The sliding door jams about 6 inches from closed if not lifted slightly, it comes off the runner a bit. The dealer says I may have to have the runners replaced at up to $400 Cdn for parts. Any advice to save money? Next, the front wipers don't sweep fully, leaving about 4 inches un-wiped on the drivers side (somewhat annoying) and when they go down the passenger side wiper hits the plastic cowling making an annoying tapping sound. Surely this is not normal? Lastly, has anyone found they have a line that appears on their rear carpets right down the middle of the van that seems to be coming up through the carpet. Its not greasy, is slightly tacky and has no smell. Other than this we love the van, the size, power, comfort and pretty good handling for a truck.
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We have a 93 Aerostar 3.0L 4 speed auto trans.dual air conditioning. We had the air repaired at a Midas Muffler shop that advertised Air work in the news paper. The 93 used the old type of refrigerant that's been outlawed. So when the diagnosis said the compressor was bad they replaced compressor,accumulator,and coil to accommodate the new refrigerant. We think they did their job right. However it cools great sitting still or going 30 mph but when you accelerate or clime a hill or drive over 55 mph the air shuts off till the engine is no longer in a strain then it comes back on. does anyone have any suggestions as to what the problem might be? Thanks Calvin |
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The air shutoff under load may be normal; most cars do it at some time. It happens because the airflow control flappers in the heater/a.c. system are moved by engine intake manifold vacuum. When you open the throttle, the vacuum drops. There is a small vacuum accumulator under the hood (a black plastic reservoir on the firewall just below the back edge of the hood, with a vacuum hose connected by a one-way valve to the engine's intake manifold). On a sustained open-throttle run, like a long climb, the reservoir runs out of vacuum. Then all the flapper doors revert to "normal", which happens to be "heater" mode; all the front cold air gets sent to the front floor vents (if you are wearing sandals you can feel the sudden shot of cold air on your right foot). The rear air goes through the rear heater core instead of the rear a/c. All this time, the a/c compressor is still trying to cool, but there is no air flow through it to get to you. As soon as the throttle is closed again (steady cruise or idle or downhill), vacuum is restored and the air flappers again send air through the a/c core. If your car does this whenever you open the throttle even briefly, then something is wrong with the vacuum accumulator system: either an air leak somewhere (bad vacuum hose), or perhaps a bad one-way valve. Our Aerostar does it on long climbs, where long means maybe a minute or longer; anything under that time it does not happen. Any sustained load makes it happen, so for example a long pull in D4 with a heavy trailer will do it. Almost every car we've ever owned would do it on long mountain stretches, though the more powerful the car, the less it happened, since the engine wasn't pulling as hard on a given stretch. BTW, a downshift to D3 or even to second on really hard pulls would often spin the engine up just enough to restore vacuum, and the a/c would cool again. Hope this helps! |
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